Segment:
Compact executive car
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volkswagen Passat
Design Philosophy:
Emphasizes Italian design flair, sporty driving dynamics, and premium interior appointments.
Manual Utility:
Provides detailed, step-by-step instructions with diagrams and warnings for comprehensive DIY repairs and maintenance.
Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Engine Variants Covered:
1.8, 1.9 JTS, 2.2 JTS, 3.2 JTS, 1.9 JTD 8V, 1.9 JTD 16V, 2.4 JTD 20V
Body Styles Covered:
All styles (implied sedan, sportwagon)
Type:
Workshop Repair & Service Manual
Languages:
English (EN), German (DE), Spanish (ES), French (FR), Italian (IT), Dutch (NL), Portuguese (PT)
Engine Mechanical:
Detailed sub-steps for engine repair, cylinder head, engine management ECU, engine coolant reservoir, air conditioning compressor, injection/ignition system control unit.
Engine Electrical:
Diagnosis and repair of electrical system problems, detailed wiring diagrams for Lambda sensors (pre-catalyzer, catalytic converter), reversing lights switch.
Transmission Drivetrain:
Gear selector cable, gear engagement cable, clutch operating cylinder, gearbox earth connection.
Suspension Steering:
Front crossmember, steering rods, front suspension upper track control arms, steering knuckles, power assisted steering fluid reservoir, power steering box, power steering system heat exchanger.
Brakes:
Brake caliper assemblies, brake servo vacuum intake pipe, brake-clutch fluid reservoir.
Fuel System:
Fuel vapor pipe, fuel supply pipe, fuel supply system pressure discharge.
Cooling Heating Ac:
Coolant for air conditioning system (dehydrate and repressurize), air conditioning system heater coolant pipes.
Exhaust:
Intermediate exhaust pipe with hose section.
Body Chassis:
Front wheels (two), battery drip tray.
Repair Procedures:
Removal and refitting (R+R) of all listed components, detailed sub-steps, numbered instructions, troubleshooting procedures, electrical service procedures.
Maintenance:
Implied through workshop repair procedures, fluid handling (power steering fluid, coolant, brake-clutch fluid).
Diagnostics:
Troubleshooting and electrical service procedures are combined with detailed wiring diagrams.
Depth:
Comprehensive workshop-level repair and service, suitable for professional mechanics and advanced DIY enthusiasts. Covers component removal, refitting, and system diagnostics.
Engine Lineup:
Petrol: 1.8, 1.9 JTS, 2.2 JTS, 3.2 JTS V6 Q4. Diesel: 1.9 JTD (8V & 16V), 2.4 JTD 20V.
Power Output Range:
Approximately 120 hp (1.9 JTD 8V) to 260 hp (3.2 JTS V6).
Torque Output Range:
Approximately 200 Nm (1.8) to 400 Nm (2.4 JTD 20V).
Injection Type:
Multi-point fuel injection (JTS engines) or Common Rail Direct Injection (JTD engines).
Euro Ncap Rating:
5 Stars (for the 2007 model year)
Braking System:
ABS with EBD, Brake Assist (VDC - Vehicle Dynamic Control).
Stability Control:
Standard VDC (Vehicle Dynamic Control) across most trims.
Airbags:
Multiple airbags (front, side, curtain) as standard on most models.
Infotainment System:
Optional CD/MP3 player with radio, Bluetooth connectivity, and navigation system available on higher trims or as an option.
Parking Aids:
Rear parking sensors available on some models.
Bluetooth:
Available for hands-free calling and audio streaming on equipped models.
Jts Technology:
Jet Thrust Stoichiometric (JTS) direct injection for improved efficiency and emissions on petrol engines.
Jtd Technology:
Advanced Common Rail Direct Injection (JTD) technology for diesel engines, including particulate filters (DPF).
Oil Change Interval:
Typically 15,000-20,000 km or 12 months, depending on engine and oil type. Consult manual for specific recommendations.
Engine Oil:
Varies by engine; common specifications include API SN/CF, ACEA C3, and viscosity grades like 5W-40, 0W-30. Refer to manual for precise types.
Coolant:
Paraflu UP (or equivalent silicate-free organic additive technology - OAT coolant).
Power Steering Fluid:
Tutela PSF (or equivalent hydraulic fluid specification).
Common Problems:
Potential issues include DPF regeneration problems (diesel engines), swirl flap issues (diesel engines), EGR valve failures, minor electrical gremlins, and wear on suspension components over time. Early models had some reliability concerns which were often addressed with running changes.
Specific Component Failure:
Thermostat housing leaks, Alfa Romeo specific electronic issues are known to occur.