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Alfa Romeo 159 Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 159 Model Code: 939 Product Type: Complete Workshop Service Repair Manual Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 👋 Introduction...
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Alfa Romeo 159 Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
159
Model Code:
939
Product Type:
Complete Workshop Service Repair Manual
Applicable Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
👋 Introduction
Market Position
Segment:
Compact Executive Car / Premium Mid-size Sedan
Key Selling Points:
Stylish Italian design, sporty handling, premium interior, range of powerful engines
Competitive Analysis
Key Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volkswagen Passat
Key Features
Design Philosophy:
Elegance, sportiness, and Italian flair
Platform:
GM Epsilon platform (shared with Opel Vectra C)
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline and diesel engine variants
Transmission Coverage:
All manual and automatic transmission types
Trim Level Coverage:
All trim levels (e.g., Progression, Distinctive, Ti)
Body Style Coverage:
Saloon (Sedan), Sportwagon (Estate/Wagon)
Page Count
Estimated Page Count:
Likely 3000+ pages (typical for a comprehensive workshop manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Manual Purpose:
To guide technicians and owners through diagnosis, maintenance, repair, and overhaul of the Alfa Romeo 159.
Language
Language:
English
Format
File Format:
Downloadable PDF
Accessibility:
Printable, Tablet/Smartphone compatible
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission Drivetrain:
Manual transmission, automatic transmission, clutch, driveshafts, differentials, AWD system (Q4)
Chassis Suspension:
Front suspension (double wishbone), rear suspension (multi-link), steering system, braking system (including ABS, EBD, VDC)
Electrical Electronics:
Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), CAN bus network, ECU diagnostics
Body Interior:
Body panels, doors, windows, interior trim, seats, HVAC system, SRS (airbag) system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement
Repair Rebuild:
Engine overhaul, transmission overhaul, brake caliper overhaul, suspension component replacement, electrical component repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), live data interpretation, wiring diagrams
Special Tools:
Identification and usage of specialized tools required for specific procedures
Body Repair:
Body panel alignment, dent repair, rust prevention, door/bonnet/tailgate adjustment
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics)
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
📊 Manual Specifications
File Format
File Quality:
High-resolution, searchable PDF with clear imagery
Print Quality
Printability:
Designed for clear printing of individual pages or entire sections
Binding Type
Binding Type:
N/A (Downloadable PDF format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Petrol Engine 1.8 Mpi:
1.8L (1798cc) naturally aspirated 4-cylinder, 140 PS (138 hp; 103 kW) at 6500 rpm, 175 Nm (129 lb-ft) at 3500 rpm
Petrol Engine 2.2 Jts:
2.2L (2198cc) naturally aspirated 4-cylinder, 185 PS (182 hp; 136 kW) at 6500 rpm, 230 Nm (170 lb-ft) at 4500 rpm
Petrol Engine 3.2 V6 Jts:
3.2L (3197cc) naturally aspirated V6 (Busso derivative), 260 PS (256 hp; 191 kW) at 6300 rpm, 320 Nm (236 lb-ft) at 4500 rpm
Diesel Engine 1.9 Jtdm:
1.9L (1910cc) turbocharged common rail diesel 4-cylinder (8v/16v variants), power outputs ranging from 120 PS to 150 PS
Diesel Engine 2.4 Jtdm:
2.4L (2387cc) turbocharged common rail diesel 5-cylinder, power outputs ranging from 200 PS to 210 PS
Performance
0 To 100 Km H:
Varies by engine, e.g., 9.4s (1.9 JTDM 150), 7.0s (3.2 V6 Q4)
Fuel System
Fuel Injection:
MPI (Multi-Point Injection) for 1.8, Direct Injection (JTS) for 2.2/3.2 petrol; Common Rail Direct Injection (CRDI) for JTDM diesels
Engine Codes
Example Engine Codes:
939A5000 (1.8 MPI), 939A6000 (2.2 JTS), 939A7000 (3.2 V6 JTS), 937A5000 (1.9 JTDM 150hp), 939A8000 (2.4 JTDM 210hp)
🔧 Transmission
Standard
Standard Transmission:
6-speed manual
Optional
Optional Transmission:
6-speed automatic ('Q-Tronic'), 6-speed Selespeed (on some earlier models)
Features
Drivetrain Options:
Front-wheel drive (FWD), Q4 all-wheel drive (AWD) available on V6 and some diesel models
Fluid Specs
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 specification, e.g., Tutela Technyx or equivalent
Automatic Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) type, e.g., Dexron III/VI or Pentosin ATF1
📐 Dimensions
Exterior
Length:
Saloon: ~4660 mm, Sportwagon: ~4730 mm
Width:
~1830 mm (excluding mirrors)
Height:
Saloon: ~1495 mm, Sportwagon: ~1520 mm
Weights
Curb Weight:
Varies by engine/drivetrain, typically 1400-1650 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (2006)
Active Features
Standard Safety Features:
ABS, EBD, VDC (Vehicle Dynamic Control), Traction Control (ASR), Cruise Control
Passive Features
Airbags:
Driver, front passenger, side airbags, curtain airbags
Seat Belts:
Pretensioning front seatbelts, ISOFIX child seat mounting points
💡 Technology Features
Infotainment
Infotainment System:
Factory fitted radio/CD player with optional navigation system (Blue&Me system with Bluetooth and USB connectivity available on later models)
Driver Assistance
Driver Assistance Features:
Parking sensors (optional), rain-sensing wipers, auto-dimming rear-view mirror
Connectivity
Connectivity Options:
Bluetooth hands-free (Blue&Me), USB port (Blue&Me models)
Lighting
Headlight Type:
Halogen as standard, Xenon headlights with adaptive cornering available as option
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km (12,500 miles) or 1 year, whichever comes first (check specific engine/oil type)
Timing Belt Interval:
For 1.8 MPI and 2.2 JTS, typically 105,000 km (65,000 miles) or 5 years. V6 and diesel engines use timing chains (generally maintenance-free but require inspection).
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil 1.8 Mpi:
SAE 10W-40, API SL/SM, ACEA A3/B3/B4
Engine Oil Jtdm Diesel:
SAE 5W-30, ACEA C2 or C3 specification (low SAPS oil required), e.g., Selenia WR Forward
Coolant:
Paraflu UP (OAT - Organic Acid Technology), blue color, 50/50 mix with distilled water
Power Steering Fluid:
Tutela GI/A or equivalent Pentosin CHF 11S
Known Issues
Common Problems Diesel:
DPF (Diesel Particulate Filter) clogging, EGR valve issues, glow plug failures, swirl flap issues (1.9 JTDM)
Common Problems Petrol:
Thermostat housing leaks, ignition coil failures, potential oil consumption in higher mileage engines
Common Problems Chassis:
Front suspension arm wear, steering column issues, potential brake caliper sticking
Common Problems Electrical:
Window regulator failures, central locking issues, sensor failures (e.g., ABS sensors)
📚 Vehicle History
Brand Heritage
Brand Focus:
Italian automotive manufacturer known for sporty, stylish, and performance-oriented vehicles
Model Evolution
Predecessor:
Alfa Romeo 156
Successor:
Alfa Romeo Giulia (2016)
Production
Production Period:
2005-2011
Manufacturing Plant:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Award:
The Alfa Romeo 159 design by Giorgetto Giugiaro was highly praised for its aesthetics.
Ratings
Reliability Perception:
Mixed; while praised for driving dynamics and design, perceived reliability and long-term build quality have historically been points of discussion compared to German rivals.
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