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Alfa Romeo 164 3.0L V6 1991-1994 Repair Service Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 164 Year: 1991-1994 Engine Variant: 3.0L V6 Codes Chassis Codes: Type 164 👋 Introduction Market Position Market Position: The Alfa Romeo 164...
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Alfa Romeo 164 3.0L V6 1991-1994 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
164
Year:
1991-1994
Engine Variant:
3.0L V6
Codes
Chassis Codes:
Type 164
👋 Introduction
Market Position
Market Position:
The Alfa Romeo 164 was positioned as a premium executive sedan, competing with established German and Japanese luxury marques of the era.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, and Lexus LS.
Key Features
Key Features:
Stylish Pininfarina design, powerful V6 engine, luxurious interior appointments, front-wheel drive platform (later with optional all-wheel drive in some markets).
📋 Manual Details
Coverage Areas
Coverage Areas:
All major mechanical and electrical systems, body, interior, heating, ventilation, air conditioning, brakes, clutch, suspension, steering, wheels and tires.
Page Count
Page Count:
Not specified, but described as 'very comprehensive'.
Manual Type
Manual Type:
Repair Service Manual / Owner's Manual
Language
Language:
English (implied by product description)
Format
Format:
HTML (Download)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Automatic Transmission, Clutch, Manual Transmission, Brake System, Fuel System, Air Supply, Exhaust System, Cooling System, Engine Electrical, Heating and Ventilation, Air Conditioning, Steering, Suspension, Wheels and Tires, Body, Exterior, Doors, Hood and Trunk, Instruments, Interior, Final Drive.
Procedures Included
Procedures Included:
Detailed step-by-step repair procedures, maintenance schedules, servicing, troubleshooting, exploded views, diagrams, illustrated procedures, product bulletins, service bulletins.
Technical Depth
Technical Depth:
Comprehensive, suitable for technicians; covers detailed written procedures with pictures and diagrams.
📊 Manual Specifications
File Format
File Format:
HTML
Print Quality
Print Quality:
Fully printable (selected pages or whole manual).
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.0L V6 'Busso' engine
Performance
Horsepower:
Approximately 200-210 hp (varies slightly by market and specific engine tuning).
Torque:
Approximately 250-260 Nm (varies slightly).
Fuel System
Fuel System:
Bosch Motronic electronic fuel injection.
Engine Layout
Engine Layout:
60-degree V6, naturally aspirated.
Bore X Stroke
Bore X Stroke:
93.0 mm x 72.5 mm (typical for this variant).
Valvetrain
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder (24 valves total).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual.
Optional
Optional Transmission:
4-speed automatic (e.g., ZF 4HP22).
Features
Transmission Features:
The manual transmission is known for its positive feel, while the automatic offers smooth cruising.
📐 Dimensions
Exterior
Length:
Approx. 4650 mm.
Width:
Approx. 1750 mm.
Height:
Approx. 1420 mm.
Weights
Curb Weight:
Approx. 1450-1550 kg (depending on transmission and options).
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Safety testing standards were less rigorous and less standardized globally during this period compared to modern vehicles).
Active Features
Active Features:
Anti-lock Braking System (ABS) standard on most models, Power-assisted steering.
Passive Features
Passive Features:
Driver and front passenger airbags (introduced during the production run), crumple zones, reinforced passenger cell.
💡 Technology Features
Infotainment
Infotainment Features:
Factory-fitted radio/cassette player, optional CD player, climate control system with manual or automatic operation.
Driver Assistance
Driver Assistance Features:
ABS, power steering. No advanced electronic driver aids typical of modern vehicles.
Connectivity
Connectivity Features:
Limited to analog systems, no modern Bluetooth or USB connectivity unless aftermarket.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or annually, whichever comes first (refer to manual for exact specifications).
Timing Belt Replacement:
Crucial for this engine; typically every 60,000-80,000 km or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50) and API/ACEA rating. Typically requires synthetic or semi-synthetic oil.
Coolant Specification:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Specific type (e.g., OAT or HOAT) as per manual.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (check manual for specific viscosity, e.g., 75W-90).
Transmission Fluid Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid).
Known Issues
Known Issues:
Timing belt tensioner issues, fuel pump reliability, minor electrical gremlins common in older Italian cars, potential for rust in certain areas, clutch slave cylinder leaks.
Filters
Oil Filter Part Number Example:
e.g., Fram PH5793, Mann W940/30 (verify with manual for exact fitment).
Air Filter Part Number Example:
e.g., Fram CA3271, Mann C2520 (verify with manual for exact fitment).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Alfa Romeo boasts a rich history of sporting heritage and distinctive Italian design, known for its passion for engineering and performance.
Model Evolution
Model Evolution:
The 164 was the flagship sedan of Alfa Romeo, based on the innovative Type Four platform shared with Fiat, Lancia, and Saab. It represented a significant step forward in terms of quality and technology for the brand.
Production
Production Years:
1987-1998 (model years covered by this manual are 1991-1994).
Manufacturing Location:
Milan, Italy.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1991-1994 model year are not widely documented in general reviews, the 164 was recognized for its stylish design and engaging driving dynamics by automotive journalists of its time.
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