🏷️ Basic Information

Make:

Alfa Romeo

Model:

164

Year:

1992

Chassis Code:

164

👋 Introduction

Target Audience:

Alfa Romeo 164 owners seeking to perform their own maintenance and repairs, enthusiasts, independent repair shops.

Manual Authenticity:

Genuine factory manual, offering superior accuracy and detail compared to aftermarket publications.

Value Proposition:

Provides factory-trained technician knowledge, enabling significant cost savings on labor and empowering owners with comprehensive repair capabilities.

Content Richness:

Contains all necessary illustrations, diagrams, and specifications for every repair procedure, plus an advanced troubleshooting guide.

📋 Manual Details

Systems Covered:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle

Estimated Page Count:

Hundreds of pages (exact count not specified, but implies comprehensive coverage)

Type:

Factory Service Repair Manual

Language:

English

Digital Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine overhaul, fuel injection, ignition system, cooling system, exhaust system, lubrication, engine control modules (ECU).

Drivetrain Systems:

Manual transmission, automatic transmission, clutch, differential, drive axles, CV joints.

Braking Systems:

Front and rear brake assemblies, hydraulic system, ABS (if equipped), parking brake.

Suspension And Steering:

Front and rear suspension components, shock absorbers, springs, bushings, power steering system, steering rack, wheel alignment.

Electrical And Wiring:

Complete wiring diagrams, starter system, charging system, lighting, instrumentation, power windows, central locking, audio system, HVAC controls, ECU wiring.

Body And Chassis:

Body panel removal/installation, interior trim, doors, windows, bumpers, chassis components, rust prevention and repair.

Heating And Air Conditioning:

HVAC system operation, refrigerant handling, component testing, diagnosis, and repair of A/C compressor, condenser, evaporator, and heater core.

Safety And Restraint:

Seat belts, airbags (if equipped), and related systems.

Maintenance Procedures:

Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points.

Diagnostic Procedures:

Troubleshooting guides for common issues, symptom-based diagnostics, electrical system diagnostics, engine performance diagnostics.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all covered systems.

Tune Up Procedures:

Ignition timing, spark plug replacement, fuel system adjustments, idle speed control.

Depth:

Comprehensive, from basic maintenance to full rebuilds. Covers factory-level diagnostics and repair procedures.

📊 Manual Specifications

Digital File Type:

PDF

Printability:

Printable without restriction, allowing users to print entire manual or specific pages.

Binding:

N/A (Downloadable PDF)

Paper Type:

N/A (Digital PDF)

Text Searchability:

Searchable PDF allows for quick information retrieval.

⚙️ Engine Specifications

Engine Type:

V6 (likely 3.0L Busso V6 for most 164 models of this era, though specific engine variants within the 1992 model year might exist).

Horsepower:

Varies by specific engine variant, but typically in the 190-210 hp range for the 3.0L V6.

Torque:

Varies by specific engine variant, typically around 245-260 Nm for the 3.0L V6.

Fuel Delivery:

Bosch Motronic electronic fuel injection (EFI).

Ignition System:

Electronic ignition system with distributor-less ignition on some later models or distributor with coil-on-plug.

Engine Control Unit:

ECU control for fuel injection and ignition timing, with diagnostic capabilities.

🔧 Transmission

Standard Transmission:

5-speed manual transmission.

Optional Transmission:

4-speed automatic transmission (e.g., ZF).

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) for automatic transmissions, manual transmission fluid for manuals. Refer to manual for exact specifications (e.g., Dexron II or equivalent).

📐 Dimensions

Body Style:

4-door sedan.

Curb Weight:

Approximately 1500-1600 kg, depending on engine and equipment.

🛡️ Safety Features

Crash Test Information:

Limited formal crash test data available for this era of European vehicles from widely published sources like NHTSA. However, the 164 was designed with a focus on structural integrity.

Passive Safety Features:

Crumple zones, side-impact beams, seat belts, and potentially airbags depending on the specific market and trim level.

💡 Technology Features

Audio System:

Factory-installed radio with cassette player, often with premium speaker options.

ABS:

Anti-lock Braking System (ABS) was often an optional or standard feature on higher trims for the 1992 model.

Remote Keyless Entry:

May have been available as an option depending on market and trim.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km or 12 months, whichever comes first. Refer to manual for specific oil viscosity and grade.

Timing Belt Replacement:

Crucial for V6 engines. Typically every 60,000-90,000 km or 5-7 years. Failure can lead to catastrophic engine damage.

Engine Oil Specification:

API SG or higher, SAE 10W-40 or 5W-40 depending on climate. Refer to manual for exact specification.

Coolant Specification:

Ethylene glycol-based antifreeze mixed with distilled water in a 50/50 ratio. Specific type may be indicated in the manual.

Brake Fluid Specification:

DOT 3 or DOT 4. Regular flushing recommended.

Electrical Gremlins:

Commonly reported issues include aging wiring harnesses, faulty relays, and intermittent electrical faults due to the complexity of the electrical system and material degradation over time.

Cooling System Issues:

Radiator leaks, hose deterioration, and thermostat failures can occur.

Suspension Wear:

Bushings and ball joints can wear out, leading to degraded handling and ride quality.

Engine Mounts:

Degradation of engine mounts can lead to increased vibration and noise.

Oil Filter Part Number:

Refer to specific parts catalog or manual for 1992 Alfa Romeo 164 3.0L V6 (e.g., Mann W930/21, Mahle OC25).

Air Filter Part Number:

Refer to specific parts catalog or manual for 1992 Alfa Romeo 164 3.0L V6 (e.g., Mann C30120/1).

📚 Vehicle History

Alfa Romeo Legacy:

Alfa Romeo's reputation for performance, distinctive Italian design, and engaging driving dynamics.

164 Development:

The 164 was the flagship sedan of Alfa Romeo, developed on the Type Four platform shared with Fiat Croma, Lancia Thema, and Saab 9000. It represented a significant step forward in modern design and technology for the brand.

Production Period:

1987-1998 (The 1992 model falls within the early to mid-production phase of the first generation).

Manufacturing Location:

Arese, Italy.

🏆 Awards & Recognition

Automotive Design Awards:

The Alfa Romeo 164, penned by Pininfarina, received acclaim for its elegant and timeless Italian design, contributing to its positive market reception.