🏷️ Basic Information

Make:

Alfa Romeo

Model:

164

Model Variant:

Sedan (Type 164)

Chassis Codes:

Type 164

Generation:

Second Generation (1992-1998)

👋 Introduction

Positioning:

The Alfa Romeo 164 was positioned as a luxury executive sedan, competing with established European brands in terms of performance, design, and luxury appointments. This manual is crucial for owners and independent workshops seeking to maintain or repair this sophisticated vehicle.

Value Proposition:

This factory service manual provides comprehensive, manufacturer-approved information for the Alfa Romeo 164, enabling accurate diagnostics, repairs, and maintenance. It's an essential tool for preserving the performance and longevity of the vehicle.

📋 Manual Details

Applicable Years:

1994, 1995, 1996, 1997

Coverage Areas:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, Body Repair, Lock & Security System, Glasses, Window System, Roof, Exterior & Interior, Instrumental Panel, Seats, Air Conditioning, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Power Supply

Manual Type:

Factory Service Repair Manual (FSM)

Format:

PDF (Downloadable)

Language:

English

📖 Manual Coverage

Engine:

Engine Mechanical, Engine Lubrication System, Engine Control System, Engine Cooling System, Exhaust System, Fuel System, SFI System, Ignition System, Knock Sensor, Throttle Body Assy, Thermostat, Water Pump Assy, Oil Pump, Oil Filter, Fuel Tank, Fuel Pump, Fuel Injector, Carb Rebuild, Carb Adjustments, Emission Control Systems

Transmission:

Clutch, Automatic Transaxle, Manual Transaxle, Transmission Control Cable, Transmission Revolution Sensor, Transmission Valve Body, Transmission Wire, Torque Converter Clutch, Manual Transaxle System, Automatic Transaxle System, Manual Transaxle Oil

Driveline:

Front Axle, Rear Axle, Driveshaft, Drive Shaft, Drive Belt, Differential Case Assy, Front Axle Hub, Rear Axle Beam, Front Drive Shaft, U-Joint Service Procedures, CV Joint Service Procedures, Differential & Driveline

Suspension Steering:

Front Suspension, Rear Suspension, Road Wheels & Tyres, Wheel And Tire System, Front Wheel Alignment, Rear Wheel Alignment, Front Suspension Arm, Front Coil Spring, Rear Coil Spring, Front Shock Absorber, Rear Shock Absorber Assy, Front Stabilizer Bar, Suspension System, Steering System, Power Steering System, Steering Sensor, Steering Column

Brakes:

Brake System, Parking Brake System, Brake Control System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Skid Control Sensor, Front Brake, Rear Brake, Parking Brake Lever, Parking Brake Cable

Body Interior Exterior:

Body, Lock & Security System, Glasses, Window System, Roof, Exterior & Interior, Instrumental Panel, Seats, Sun Roof System, Sun Roof, Hood, Back Door, Back Door Garnish, Back Door Glass, Roof Headlining, Roof Drip Side Finish Moulding, Name Plate, Fender Panel Mudguard, Front Bumper, Rear Bumper, Front Door, Rear Door, Front Door Glass Weatherstrip, Rear Door Glass Weatherstrip, Interior

Climate Control:

Heater/Air Conditioner, Heater Radiator Assy, Heater Or Boost Ventilator Control, Air Conditioning System, Air Conditioning Blower Assy, Air Conditioning Amplifier Assy, Air Conditioner Refrigerant, Receiver Condenser Assy, Pulley Compressor Assy

Electrical Lighting Safety:

Wiring Diagrams, Electrical System, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Power Supply, Restraint System, Seat Belts, Supplemental Restraint System (SRS), Side Turn Signal Lamp Assy, Center Stop Lamp Assy, License Plate Lamp Assy, Front Marker Lamp Assy, Rear Combination Lamp Assy, Headlamp Assy, Headlamp Dimmer Switch Assy, Headlamp Protector Retainer, Combination Meter, Instrument Panel, Audio & Visual System, Amplifier Antenna Assy, Antenna Cord Sub-Assy, Radio Receiver Assy, Rear Speaker Assy, Front Speaker Assy, Horn Button Assy, Horn, Wiper Rubber, Rear Wiper Rubber, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Rear Wiper Motor Assy, Washer Nozzle, Power Window Control System, Power Mirror Control System, Power Door Lock Control System, Cigarette Lighter Assy, Starter Switch, Starter Assy, Generator Assy, Ignition Control, Spiral Cable Sub-Assy, Yaw Rate Sensor, Air Bag Sensor Front, Air Bag Sensor Rear, Side Air Bag Sensor Assy, Seat Position Air Bag Sensor, Passenger Air Bag Assy, Center Air Bag Sensor Assy, Curtain Shield Air Bag Assy, Seat Belt Warning System, Seat Belt, Supplemental Restraint System, Ignition, Charging, Starter, Battery, Switches, Electronic Control Modules, Heated Systems, Chime/Buzzer, Message Systems, Power Systems, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Wiper & Washer

Engine Control System:

Engine Control Module (ECM) operation, sensors (e.g., Camshaft Position Sensor, Speed Sensor Front), actuators, fuel injection strategy, ignition timing control.

Emission Control System:

Charcoal Canister, catalytic converter operation, EGR system (if applicable), emission sensors.

Restraint System:

Seat belts, Airbag system components (Air Bag Sensor Front, Air Bag Sensor Rear, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Center Air Bag Sensor Assy, Curtain Shield Air Bag Assy), Seat Belt Warning System.

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission repair, brake system servicing, suspension component replacement, electrical system diagnostics, body panel repair, and interior component installation.

Maintenance Procedures:

Detailed procedures for routine maintenance, including oil changes, filter replacements, fluid checks and changes, spark plug service, belt replacement, lubrication, and tune-up procedures.

Troubleshooting:

Comprehensive diagnostic procedures and troubleshooting guides for identifying and resolving common and complex vehicle issues, including electrical faults, engine performance problems, transmission issues, and braking system malfunctions.

Technical Specifications:

Torque specifications, fluid capacities, electrical component data, diagnostic trouble codes (DTCs), component measurements, and alignment specifications.

Wiring Diagrams:

Detailed and clearly labeled wiring diagrams for all electrical systems, including engine control, lighting, audio, power accessories, and safety systems.

Diagnostic Procedures:

Procedures for using diagnostic tools and techniques to identify faults within various vehicle systems.

Tune Up Procedures:

Detailed steps for performing tune-ups, including spark plug replacement, ignition system checks, and fuel system adjustments.

Engine Removal Installation:

Comprehensive instructions for safely removing and installing the engine and its related components.

Timing Chain Belt Service:

Specific procedures for timing belt inspection, tensioning, and replacement, a critical maintenance item for the Alfa Romeo V6.

Exhaust System Service:

Procedures for inspecting, repairing, and replacing exhaust system components, including the exhaust pipe and catalytic converter.

Depth:

Complete factory-level technical detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic adjustments to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes

Print Quality:

High-resolution, suitable for printing all pages.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Estimated Page Count:

Hundreds to thousands of pages (typical for factory service manuals)

⚙️ Engine Specifications

Engine Options 1994-1997:

3.0L V6 (Busso engine - various configurations including 12-valve and 24-valve)

Typical Horsepower 3.0L V6:

Approximately 200-230 hp depending on specific engine variant and market

Typical Torque 3.0L V6:

Approximately 185-200 lb-ft depending on specific engine variant and market

Fuel Delivery:

Electronic Fuel Injection (EFI), typically multi-point fuel injection (MPI)

Common Engine Codes:

AR161 (V6 3.0L)

🔧 Transmission

Standard Transmission Type:

5-speed Manual

Optional Transmission Type:

4-speed Automatic (e.g., ZF 4HP22)

Drive Configuration:

Front-Wheel Drive (FWD)

📐 Dimensions

Length:

Approx. 4,665 mm (183.7 in)

Width:

Approx. 1,760 mm (69.3 in)

Height:

Approx. 1,420 mm (55.9 in)

Curb Weight:

Approx. 1,450-1,550 kg (3,197-3,417 lbs)

🛡️ Safety Features

Crash Test Notes:

While specific official crash test ratings for the 1994-1997 models in all markets are not universally documented like modern standards, the 164 was designed with contemporary safety features of its era.

Active Safety Features:

Anti-lock Braking System (ABS), Power-assisted steering

Passive Safety Features:

Front airbags, Seat belts, Side-impact door beams, Crumple zones

💡 Technology Features

Audio System:

Factory-installed AM/FM stereo with cassette player and optional CD player. Often features premium sound systems (e.g., Bose).

Driver Assistance Features:

ABS, Power steering. Advanced driver-assistance systems (ADAS) were not common in this era.

Connectivity Features:

Limited to factory-fitted options like telephone integration in later models.

Climate Control Type:

Manual or automatic climate control systems.

Power Accessories:

Power windows, power mirrors, power door locks, power seats (optional).

🔧 Maintenance

Oil Change Interval:

Recommended every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, depending on driving conditions.

Timing Belt Replacement:

Critical: 36,000-48,000 miles (60,000-80,000 km) or 4-5 years for the V6 engine, due to the interference nature of the engine.

Engine Oil Type:

Refer to manual, typically a synthetic or semi-synthetic 10W-40 or 5W-40 API SJ or higher.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors. Refer to manual for specific type and mixture.

Brake Fluid Type:

DOT 3 or DOT 4.

Automatic Transmission Fluid:

Refer to manual for specific ATF type (e.g., Dexron III or equivalent for ZF transmissions).

Common Issues:

Electrical system gremlins (connectors, sensors), aging rubber components (hoses, bushings), cooling system leaks, timing belt failure if not replaced on schedule, occasional ECU issues.

Periodic Lubrication Points:

Refer to manual for specific lubrication points for suspension, steering, and other moving parts.

📚 Vehicle History

Alfa Romeo Heritage:

Alfa Romeo has a long and storied history in automotive manufacturing, renowned for its sporty driving dynamics, distinctive Italian design, and engineering innovation, particularly in engines and chassis tuning.

164 Evolution:

The Alfa Romeo 164, designed by Pininfarina, was the flagship sedan of Alfa Romeo during its production. It shared its platform with other Fiat Group vehicles and was known for its elegant styling and engaging driving experience, evolving through minor updates during its lifecycle.

Production Period For This Manual:

1994-1997

🏆 Awards & Recognition

Design Awards:

The Alfa Romeo 164, with its Pininfarina styling, received critical acclaim for its elegant and timeless design.