🏷️ Basic Information

Make:

Alfa Romeo

Model:

164

Model Years Covered:

1994-1997

Chassis Code:

Type 164

👋 Introduction

Vehicle Segment:

Executive/Luxury Sedan

Competitors 1994-1997:

BMW 5 Series (E34/E39), Mercedes-Benz E-Class (W124/W210), Audi A6 (C4), Lexus GS (JZS147/UZS141).

Design Philosophy:

Giorgetto Giugiaro designed Pininfarina-styled sedan known for its distinctive wedge shape and aerodynamic profile.

Powertrain Options:

Available with a range of V6 engines, notably the Busso V6, known for its distinctive sound and performance.

📋 Manual Details

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

Page Count:

Hundreds of Pages (specific count not provided, but described as comprehensive)

📖 Manual Coverage

Engine Mechanical:

Complete engine repair, overhaul, timing belt replacement, component diagnostics.

Engine Management:

Fuel injection, ignition system, emission control systems, sensor testing, ECU diagnostics.

Transmission:

Manual and automatic transmission repair, clutch service, torque converter, fluid service, diagnostics.

Drivetrain:

Front-wheel drive system, CV joints, differential service, driveshaft inspection.

Brakes:

Hydraulic system, ABS diagnostics and repair, brake pad/rotor replacement, caliper overhaul.

Suspension:

Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications.

Steering:

Power steering system, rack and pinion repair, tie rod ends, steering column.

Electrical System:

Wiring diagrams, battery, alternator, starter, lighting systems, fuses, relays, accessory circuits.

Climate Control:

HVAC system diagnosis and repair, refrigerant service, blower motor, A/C compressor.

Body And Chassis:

Exterior panel removal and installation, interior trim, glass replacement, body damage repair guidelines.

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting charts.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls.

Component Removal Installation:

Step-by-step instructions for removing and installing virtually all major vehicle components.

Diagnostics:

Detailed diagnostic procedures for electrical, mechanical, and fuel system issues.

Depth Of Coverage:

Comprehensive, covering all aspects from basic maintenance to full mechanical and electrical overhauls.

Diagrams And Illustrations:

Hundreds of detailed photos and exploded diagrams for precise component identification and assembly.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable PDF, enabling quick information retrieval.

Print Ability:

Printable pages (single or entire manual).

Binding:

Digital Download (no physical binding)

Paper Type:

N/A (Digital Format)

Usage License:

Lifetime usage on multiple devices, no expiry.

⚙️ Engine Specifications

Engine Code Examples:

164 V6 3.0 (12V/24V - ZCronos, Super, QV), V6 3.0 Turbo (QV)

Horsepower Range:

Approx. 185 hp (12V V6) to 230 hp (24V V6) and 270-300 hp (Turbocharged QV).

Torque Range:

Approx. 240 Nm (12V V6) to 280 Nm (24V V6) and 380-420 Nm (Turbocharged QV).

Fuel Delivery:

Bosch Motronic electronic fuel injection (multi-point).

Block Material:

Aluminum Alloy

Head Material:

Aluminum Alloy

Valvetrain:

DOHC (Double Overhead Camshaft) with 4 valves per cylinder for 24V engines.

🔧 Transmission

Standard Transmission Type:

5-speed Manual

Optional Transmission Type:

4-speed Automatic (ZF 4HP22 or similar)

Gear Ratios:

Specific gear ratios are detailed within the manual for each engine/transmission variant.

📐 Dimensions

Length:

Approx. 4658 mm (183.4 inches)

Width:

Approx. 1765 mm (69.5 inches)

Height:

Approx. 1385 mm (54.5 inches)

Curb Weight:

Approx. 1450-1550 kg (3197-3417 lbs), depending on engine and equipment.

🛡️ Safety Features

Crash Test Data:

While official crash test data from modern agencies like Euro NCAP or NHTSA for this era might be limited, the design incorporated passive safety features of its time. Specific ratings are not provided in the product description.

ABS:

Standard Anti-lock Braking System (ABS).

Airbags:

Driver and passenger airbags (standard on most later models).

Seatbelts:

Pre-tensioned seatbelts.

💡 Technology Features

Audio System:

Factory fitted radio/cassette player, often with CD changer capability. Upgrades and speaker systems can be detailed.

Cruise Control:

Available as an option on many models.

Diagnostic Port:

OBD-I or early OBD-II compliant, depending on the specific model year and market. Manual will detail diagnostic procedures and connector locations.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, with specific recommendations in the manual.

Timing Belt Replacement:

Crucial for V6 engines. Interval typically around 60,000-100,000 km (37,000-60,000 miles) or 5 years. This manual will provide precise intervals and procedures.

Engine Oil Type:

Typically synthetic oil, e.g., 10W-40 or 15W-50, depending on climate and engine variant. Manual will specify API/ACEA ratings.

Coolant Type:

Ethylene glycol based antifreeze/coolant. Manual will specify specific type and mixture ratio.

Brake Fluid Type:

DOT 3 or DOT 4. Manual will specify exact requirement.

Transmission Fluid Type Manual:

GL-4 or GL-5 gear oil (manual). Manual will specify viscosity and API rating.

Transmission Fluid Type Auto:

Dexron-III or equivalent for automatic transmissions. Manual will confirm exact type and capacity.

Common Alfaromeo 164 Issues:

Timing belt integrity is paramount. Potential for electrical gremlins (as with many Italian cars of this era). Wear on suspension bushings. Air conditioning system maintenance. Clutch slave cylinder leaks.

Timing Belt Kit Example:

Specific part numbers for timing belt kits, tensioners, and water pumps are available within the manual, crucial for V6 engines.

📚 Vehicle History

Alfa Romeo Legacy:

Alfa Romeo is renowned for its sporting heritage, stylish Italian design, and engaging driving dynamics.

164 Generations:

The 164 was the first front-wheel drive Alfa Romeo sedan, marking a significant shift for the brand. It was part of the 'Tipo 4' project with Fiat, Lancia, and Saab.

Production Period:

1987-1998 (though this manual covers the facelifted models from 1994-1997).

Manufacturing Location:

Italy

🏆 Awards & Recognition

Automotive Press Awards:

While specific awards for the 1994-1997 facelift might not be widely publicized, the Alfa Romeo 164 was generally well-regarded for its styling, driving dynamics, and performance, particularly the V6 models.