Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Models Covered:
All models, engines, trim levels, and transmission types
Estimated Page Count:
Extensive (exact number not specified, but described as 'complete' and 'A-Z' coverage)
Type:
Complete Workshop Service Repair Manual
Language:
English (implied by product description and target market)
Delivery Format:
Downloadable Digital File (PDF)
Accessibility:
Downloadable to multiple devices (PC, MAC, tablet, smartphone), allowing for flexible access in the workshop or on the go.
Engine:
Complete engine overhaul, diagnostics, timing belt/chain, lubrication, cooling system, fuel system, ignition system
Transmission:
Manual and automatic transmission service, repair, fluid changes, clutch service, differential service
Drivetrain:
Front-wheel drive components, axles, CV joints, driveshafts
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Brake system diagnostics, service, repair, ABS, brake fluid specifications, pad and rotor replacement
Electrical:
Wiring diagrams, lighting systems, starter, alternator, battery, fuses, relays, comfort systems, diagnostic trouble codes (DTCs)
Bodywork And Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim, chassis components, welding procedures
HVAC:
Air conditioning system diagnosis, service, refrigerant handling, heater core, climate control
Fuel System:
Fuel pumps, injectors, lines, tanks, evaporative emission control
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors
Safety Systems:
Airbag system diagnosis and service, seatbelt mechanisms
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, guided troubleshooting trees
Repair:
Detailed instructions for component removal, installation, and repair across all vehicle systems
Diagnostics:
Information on diagnostic tools, reading fault codes, sensor data interpretation
Rebuilds:
Comprehensive engine and transmission rebuild procedures, including component specifications and tolerances
Adjustments:
Adjustment procedures for various components, e.g., parking brake, clutch linkage
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds)
Level Of Detail:
Includes step-by-step instructions, diagrams, illustrations, torque specifications, clearances, and diagnostic flowcharts
Diagnostic Tools Coverage:
Includes guidance for using diagnostic tools to read and interpret ECU data, sensor readings, and fault codes specific to Alfa Romeo's diagnostic protocols of the era.
Engine Options:
V6 Petrol (2.0, 2.5, 3.0, 3.2 litre), 4-cylinder Diesel (2.4 JTD), V6 Diesel (2.4 JTD)
Specific Engines Covered:
Includes details for engines such as the 3.0 V6 24v Busso (166.160) and 2.4 JTD 10-valve and 20-valve diesel engines.
Typical Hp Range:
150 hp (2.0 TS) to 240 hp (3.2 V6 24v)
Typical Torque Range:
250 Nm (2.0 TS) to 285 Nm (3.2 V6 24v)
Fuel Injection:
Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for JTD diesel engines
ECU Systems:
Details on Bosch Motronic and other ECU systems for engine control and diagnostics
Infotainment System:
Optional integrated navigation system, CD player, radio, premium audio system options (e.g., Bose).
Driver Assistance Features:
Cruise control, parking sensors (rear), automatic climate control with dual-zone functionality.
Connectivity Options:
Limited by era. Typically included phone integration via Bluetooth or optional hands-free kits on later models.
Headlight Types:
Halogen projector headlights, with optional Xenon HID headlights on higher trims or later models.
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on engine oil specification and driving conditions.
Timing Belt Replacement:
For V6 engines, replacement interval is usually around 100,000 km or 5 years. Diesel engines use timing chains, requiring less frequent replacement.
Engine Oil Spec:
Covers various API/ACEA specifications depending on engine (e.g., SAE 10W-40, 10W-50, 5W-40). Includes detailed capacity for each engine.
Coolant Spec:
Paraflu UP or equivalent antifreeze/coolant, typically a 50/50 mix with distilled water. Capacity around 8-9 litres.
Brake Fluid Spec:
DOT 4 brake fluid is standard. Capacity approx. 1 litre.
Power Steering Fluid Spec:
Specific hydraulic fluid (e.g., Tutela GI/R or equivalent) is required. Capacity approx. 1-1.5 litres.
Common Wear Items:
Front suspension components (bushings, ball joints), Alfa Romeo V6 'Busso' engine timing belt tensioners and water pump, catalytic converter, electronic control module (ECU) issues on some models, electrical gremlins.
Diesel Engine Quirks:
DPF issues (if fitted), injector seal leaks on 2.4 JTD.
