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Alfa Romeo 75 Complete Workshop Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 75 Production Years: 1985-1992 Codes Chassis Code: Type 119 👋 Introduction Market Position Positioning: The Alfa Romeo 75 was positioned as a...
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🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
75
Production Years:
1985-1992
Codes
Chassis Code:
Type 119
👋 Introduction
Market Position
Positioning:
The Alfa Romeo 75 was positioned as a premium sports sedan, embodying the brand's heritage of performance and distinctive styling.
Competitive Analysis
Competitors:
Competed against other European sports sedans such as the BMW 3 Series (E30), Mercedes-Benz 190E, and Audi 80/90.
Key Features
Design Philosophy:
Unique transaxle layout for better weight distribution and handling, rear-mounted transaxle, independent rear suspension (on some models), driver-focused cockpit.
Manual Purpose:
Empower owners to perform maintenance and repairs themselves, saving significant costs and fostering a deeper understanding of their vehicle.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Alfa Romeo 75 models and engine variants produced between 1985 and 1992.
Page Count
Estimated Page Count:
High (exact number not specified, but described as 'full professional quality in depth')
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
Availability
Delivery Method:
Instant Download
Compatibility
Operating Systems:
PC, MAC, Tablets, Smartphones (Linux compatible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, timing, cooling system, lubrication system, fuel delivery, exhaust system.
Engine Management:
Ignition system, fuel injection (Bosch Motronic, Weber Marelli), emissions control.
Transmission:
Manual transaxle (5-speed Alfetta transaxle), clutch, driveshafts, differential.
Suspension:
Front independent suspension (transverse wishbones, coil springs), rear de Dion axle, Watt's linkage, Panhard rod, coil springs.
Brakes:
Front disc brakes (inboard mounted), rear disc brakes (mounted inboard on transaxle), brake system hydraulics, parking brake.
Steering:
Rack and pinion steering system, power steering components.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, accessory circuits.
Bodywork:
Body and chassis construction, exterior trim, doors, windows, body seals, interior trim, body repairs.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt tensioning.
Repair:
Engine overhauls, transmission repairs, suspension component replacement, brake caliper rebuilds, electrical component diagnosis and replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, electrical circuit testing procedures.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
In-depth, professional quality covering all areas of service, repair, and maintenance from routine tasks to complete overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Readability:
High quality, suitable for viewing on various digital devices and potential printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Various Twin Cam (bialbero) inline-4 engines: 1.6L, 1.8L, 2.0L. V6 engines: 2.5L (Busso V6), 3.0L (Busso V6).
Performance
Engine Variant 2.0 Twin Cam Power:
Approximately 128 hp (95 kW)
Engine Variant 2.5 Busso V6 Power:
Approximately 158 hp (116 kW)
Fuel System
Fuel Delivery:
Carbureted (Zenith, Weber) on earlier models and base engines, Bosch L-Jetronic or Motronic fuel injection on later and performance models.
Engine Layout
Cylinder Arrangement:
Inline (4-cylinder), V (6-cylinder)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transaxle (rear mounted)
Optional
Automatic Transmission:
Optional on some models (e.g., ZF 3HP22 automatic).
Features
Transaxle Layout:
Engine front-mounted, gearbox and differential rear-mounted for balanced weight distribution.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2510 mm (98.8 inches)
Length:
Approximately 4340 mm (170.9 inches)
Width:
Approximately 1680 mm (66.1 inches)
Height:
Approximately 1390 mm (54.7 inches)
Weights
Curb Weight:
Varies by model and engine, typically 1150-1350 kg (2535-2976 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Not widely available in modern standardized formats as the vehicle predates extensive global crash testing protocols. Focus was on occupant protection through chassis design.
Active Features
Braking System:
Four-wheel disc brakes (front inboard), ABS available on some later/performance models.
Passive Features
Seatbelts:
Standard three-point seatbelts.
Body Structure:
Reinforced passenger cell with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, typically with basic AM/FM tuning and speaker systems. Upgrades were common.
Instrumentation:
Comprehensive analog gauges including speedometer, tachometer, fuel level, coolant temperature, oil pressure. Check engine light (on fuel-injected models).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on later models or standard on performance variants.
Connectivity
Connectivity Features:
None in the modern sense. Communication was limited to the analog dashboard and optional power features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or annually, depending on usage and oil quality.
Timing Belt Replacement:
Crucial for Twin Cam engines; typically every 40,000-60,000 km (25,000-37,000 miles) or 4-5 years. The manual would detail the exact procedure and torque settings.
Fluid Specifications
Engine Oil Recommendation:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 20W-50, depending on climate. Manual will specify exact grades and capacities.
Coolant Type:
Ethylene glycol-based antifreeze mixture. Manual specifies capacity and recommended mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4.
Gearbox Oil Specification:
Manual transmission fluid (MTF), GL-4 rated, SAE 75W-90 or 80W-90. Capacity would be specified for the transaxle unit.
Known Issues
Rust Prone Areas:
Wheel arches, sills, door bottoms, battery tray, rear suspension mounting points.
Engine Specific:
Timing belt tensioner issues on some Twin Cam engines, camshaft wear, potential for head gasket leaks. Busso V6 engines known for timing belt tensioner and cam chain tensioner wear.
Electrical Gremlins:
Can suffer from aging wiring insulation, corroded connections, and issues with the fuse box and relays, common in cars of this era.
Suspension Wear:
Wear in bushings, ball joints, and particularly the rear de Dion axle mounting points can lead to handling degradation.
📚 Vehicle History
Brand Heritage
Heritage:
Alfa Romeo has a long-standing reputation for producing sporting cars with engaging driving dynamics, distinctive Italian styling, and a passionate following.
Model Evolution
Predecessor:
Successor to the Alfa Romeo Alfetta and Alfa Romeo Giulietta Nuova.
Design Inspiration:
Designed by Giuseppe Begnini, continuing the technical and design themes of the Alfetta platform.
Production
Manufacturing Location:
Alfa Romeo plants in Italy (e.g., Pomigliano d'Arco).
Facelifts:
Received minor facelifts and updates during its production run, including revised interior trim, styling tweaks, and engine upgrades.
🏆 Awards & Recognition
Recognitions
Sporting Credentials:
The Alfa Romeo 75 (often referred to as Milano in North America) was praised for its handling dynamics and sporty character, continuing Alfa's sporting legacy.
Ratings
Driving Experience:
Consistently lauded by automotive journalists of the era for its engaging driving experience, direct steering feel, and well-balanced chassis.
Certifications
Manual Quality Certification:
Described as 'full professional quality', indicating it meets high standards for technical accuracy and comprehensiveness.