🏷️ Basic Information

Make:

Alfa Romeo

Model:

75

Nickname:

Milano

Engine Variant Covered:

2.5 V6, 3.0 V6

Production Years:

1985-1992

👋 Introduction

Historical Context:

The Alfa Romeo 75 (Milano in North America) was the successor to the Alfa Romeo Alfetta and Alfa Romeo Giulietta. It represented a blend of sporty performance, Italian design flair, and unique engineering features. Positioned as a compact executive car with a strong sporting pedigree.

Competitors:

Competed against cars like the BMW 3 Series, Mercedes-Benz 190E, Audi 80/90, and other sporty sedans of its era.

Design Philosophy:

Distinctive wedge shape, rear-mounted transaxle for optimal weight distribution and handling, rear-wheel drive, independent suspension all around, and the characteristic Alfa Romeo Busso V6 engine.

Manual Value Proposition:

Provides professional-grade repair and maintenance information essential for owners and mechanics to keep this classic Alfa Romeo in optimal condition. Instant download allows for immediate access to critical repair data.

📋 Manual Details

Systems Covered:

Maintenance & Servicing, Engine & Clutch, Transmissions, Cooling Systems, Fuel & Exhaust, Ignition & Electrical, Brakes & Brake Assembly, Wheels & Tires, Steering & Suspension, Frame & Bodywork, Wiring Diagrams, Fault Finding Troubleshooting

Estimated Page Count:

Comprehensive (specific count not provided in product info, typical for such manuals is 500-1500+ pages)

Type:

Service Repair Workshop Manual

Language:

English (assumed, based on typical product descriptions)

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed inspection, overhaul, timing belt, seals, gaskets, pistons, rings, crankshaft, camshafts, cylinder heads, valves.

Engine Management:

Fuel injection systems (Bosch L-Jetronic for 2.5, Motronic for 3.0), ignition systems, sensors, ECUs, emission control.

Clutch:

Clutch assembly, hydraulic system, clutch master and slave cylinders, flywheel.

Transmission:

Transaxle (rear-mounted gearbox and differential), manual gearbox overhaul, gear selection, driveshafts, universal joints, fluid specifications.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, expansion tank, fan operation, flushing and filling procedures.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, injectors, fuel pressure regulator, fuel delivery.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes, hanger and mount inspection.

Ignition System:

Spark plugs, ignition coils, distributor (early models), electronic ignition module, timing adjustment.

Electrical System:

Battery, alternator, starter motor, lighting systems, dashboard instruments, power windows, central locking, fuse box.

Brakes:

Front and rear brake systems, brake discs, brake pads, calipers, brake lines, master cylinder, brake booster, parking brake, ABS (if equipped).

Wheels Tires:

Wheel and tire specifications, balancing, rotation, alignment procedures.

Steering Suspension:

Power steering system, steering rack, tie rods, ball joints, control arms, shock absorbers, springs, anti-roll bars, bushing replacement.

Frame Bodywork:

Chassis structure, body panel repair, door mechanisms, window regulators, body trim, rust prevention, jacking points.

Wiring Diagrams:

Complete electrical wiring schematics for all vehicle systems.

Fault Finding:

Diagnostic procedures, troubleshooting guides for common and uncommon issues, symptom-based diagnosis.

Maintenance Schedule:

Recommended service intervals for oil changes, fluid checks, filter replacements, timing belt service (critical for V6 engines).

Repair Procedures:

Step-by-step instructions for all major repair operations, from minor adjustments to complete engine and transmission rebuilds.

Troubleshooting:

Systematic approaches to diagnosing and resolving issues across all vehicle systems.

Diagnostics:

Guidance on using diagnostic tools and techniques specific to the Alfa Romeo 75's electronic and mechanical systems.

Depth:

Professional quality, covering everything from routine maintenance to complete engine and transmission overhauls, comparable to factory service manuals.

📊 Manual Specifications

Compatibility:

Works on all operating systems (Windows 95, 98, 2000, Me, XP, Vista, Windows 7, Mac OS, Linux) via PDF reader.

Quality:

High quality, with clear pictures and diagrams. (Implied by 'Lots of High Quality Pictures & Diagrams' and 'Professional Quality Information!')

Binding:

N/A (Digital PDF format)

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

V6 SOHC (2.5) / V6 DOHC (3.0)

Displacement 2.5:

2492 cc (152.1 cu in)

Displacement 3.0:

2959 cc (180.6 cu in)

Horsepower 2.5:

Approximately 155-180 hp (depending on market and version)

Torque 2.5:

Approximately 220-230 Nm (162-170 lb-ft)

Horsepower 3.0:

Approximately 187-196 hp

Torque 3.0:

Approximately 245-255 Nm (181-188 lb-ft)

Fuel Delivery 2.5:

Bosch L-Jetronic fuel injection

Fuel Delivery 3.0:

Bosch Motronic fuel injection

Layout:

Front-engine, rear-wheel drive

Engine Code Busso:

The legendary 'Busso' V6 engine, known for its distinctive sound and performance characteristics.

🔧 Transmission

Type:

5-speed manual transaxle

Type:

Automatic transaxle (less common)

Transaxle Design:

Rear-mounted gearbox and differential for balanced weight distribution and improved handling dynamics.

Manual Gearbox Oil:

API GL-4, SAE 75W-90 (or equivalent, check manual for specific OEM recommendation)

Automatic Gearbox Oil:

Dexron III or equivalent (for automatic transmission models)

📐 Dimensions

Body Styles:

4-door sedan

Wheelbase:

Approx. 2510 mm (98.8 in)

Length:

Approx. 4350 mm (171.3 in)

Width:

Approx. 1690 mm (66.5 in)

Height:

Approx. 1420 mm (55.9 in)

Curb Weight:

Approx. 1200-1300 kg (2645-2866 lbs), depending on engine and equipment

Wheel Bolt Pattern:

5x108

Wheel Offset:

ET 35-40 (typical for 14-15 inch wheels)

Tire Sizes Common:

185/65HR14, 195/55VR15 (check manual for exact fitment)

🛡️ Safety Features

Crash Test Results:

No specific modern crash test ratings readily available for this era of vehicle. Safety was less standardized than today.

Braking System:

Four-wheel disc brakes standard on most models, ABS available on later or higher-trim versions.

Handling:

Rear-wheel drive, transaxle layout contributing to balanced weight distribution and agile handling.

Seatbelts:

Three-point seatbelts, potentially inertia-reel types.

Body Structure:

Rigid body structure with crumple zones, designed to absorb impact energy. However, compared to modern standards, safety features are more basic.

💡 Technology Features

Original System:

Basic factory fitted radio/cassette player. Often featured analog tuning and basic speaker systems.

ABS:

Anti-lock Braking System (ABS) was an optional feature on some models, not standard across the range.

Connectivity Features:

None in the modern sense (no Bluetooth, USB, etc. as original equipment). Manual covers the basic electrical systems of the era.

🔧 Maintenance

Engine Oil Change:

Typically every 5,000-7,500 miles or 6-12 months. Refer to manual for exact specification and oil type.

Timing Belt Replacement:

Critical for the V6 engine. Typically every 30,000-60,000 miles or 3-5 years, depending on conditions. Failure can lead to catastrophic engine damage.

Engine Oil:

API SG/SH or higher, SAE 10W-40 or 15W-50 recommended (check manual for specific viscosity based on climate and usage).

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Check manual for specific type (e.g., silicate-free).

Brake Fluid:

DOT 3 or DOT 4 (check manual for specific requirement, typically replaced every 2 years due to hygroscopic nature).

Rust Prone Areas:

Wheel arches, sills, door bottoms, rear suspension mounting points. Thorough inspection and prevention are key.

Electrical Gremlins:

Common in older Italian cars; corrosion in connectors, aging wiring harnesses, and failing relays can cause intermittent issues. The manual's wiring diagrams and troubleshooting section are invaluable.

Engine Cooling System:

Thermostat issues, leaks from hoses and water pump are not uncommon. Regular coolant flushes are essential.

Transaxle Clunk:

Some owners report a 'clunk' on gear changes, often related to worn U-joints in the driveshaft or worn bushings in the linkage or suspension. The manual will detail inspection and replacement.

Rubber Components:

Age-related degradation of rubber hoses, mounts, and bushings can affect various systems.

📚 Vehicle History

Alfa Romeo Legacy:

Alfa Romeo has a long history of producing sporty, driver-focused cars with distinctive Italian styling and advanced engineering for their time.

75 Development:

The 75 was developed from the Alfetta platform, evolving its drivetrain and chassis. It was named the 75 to commemorate Alfa Romeo's 75th anniversary. It featured a near 50/50 weight distribution due to the rear transaxle.

Production Period:

1985-1992

Assembly Location:

Pomigliano d'Arco, Naples, Italy

🏆 Awards & Recognition

Automotive Critics:

Generally praised by automotive press for its handling, engine performance, and unique character, though often noted for its quirks and electrical sensitivities, typical of many performance cars of that period.