🏷️ Basic Information

Make:

Alfa Romeo

Model:

75 Milano

Engine Variant:

2.5 V6

Engine Variant 2:

3.0 V6

Trim Level Indicator:

Milano

Chassis Code:

Type 162

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and Alfa Romeo owners seeking detailed technical information.

Value Proposition:

Empowers users to perform all service and repair tasks efficiently and accurately.

Competitors:

Official Alfa Romeo factory service manuals, other third-party repair guides (e.g., Haynes, Chilton for other marques, but this is likely the definitive source for this model).

Comprehensiveness:

Covers all aspects of vehicle repair and maintenance for the specified models.

Accessibility:

Instant download and wide computer compatibility make it readily available.

Clarity:

Easy-to-read format with clear instructions, diagrams, and illustrations.

📋 Manual Details

Manual Type:

Workshop Service Repair Manual

Manual Scope:

All Models Covered

Primary Languages:

English (implied, typical for workshop manuals of this era)

Additional Languages:

Likely includes Italian, German, French, Spanish (based on common Alfa Romeo markets)

Digital Format:

PDF

Delivery Method:

Instant Download

Computer Compatibility:

PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)

Estimated Page Count:

Likely 500+ pages (typical for comprehensive workshop manuals of this scope)

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of V6 engines (2.5L and 3.0L), including timing systems, lubrication, cooling, and exhaust.

Fuel System:

Fuel injection system (Bosch Motronic for 2.5L, likely similar or updated for 3.0L), fuel pump, injectors, fuel lines, and fuel tank service.

Ignition System:

Ignition coil, distributor (if applicable), spark plugs, ignition timing adjustments, and electronic control module (ECU) diagnostics.

Transmission Manual:

Service and repair of the 5-speed manual transaxle, including clutch, gear selection, and transaxle lubrication.

Transmission Automatic:

Service and repair of the optional automatic transaxle (e.g., ZF 4HP22), including fluid changes, filter replacement, and basic diagnostics.

Drivetrain:

Transaxle, driveshafts, universal joints, constant velocity (CV) joints, and differential service.

Suspension Front:

MacPherson strut independent front suspension, including shock absorbers, springs, control arms, ball joints, bushings, and alignment specifications.

Suspension Rear:

De Dion rear axle with Watt's linkage, trailing arms, coil springs, shock absorbers, and associated bushings. Includes differential housing service.

Steering System:

Power-assisted steering rack and pinion system, including steering pump, hydraulic lines, tie rod ends, and steering column components.

Brake System:

Front and rear disc brakes, hydraulic system components (master cylinder, brake lines, calipers), brake fluid specifications, bleeding procedures, and parking brake system.

Electrical System Charging:

Alternator, voltage regulator, battery, and charging system diagnostics.

Electrical System Starting:

Starter motor, starter solenoid, and ignition switch service.

Electrical System Lighting:

Headlights, taillights, interior lighting, and auxiliary lighting system wiring and bulb replacement.

Electrical System Instruments:

Instrument cluster components (speedometer, tachometer, gauges), warning lights, and associated wiring.

Body Interior:

Door panel removal, seat adjustment, dashboard trim, and headliner service.

Body Exterior:

Panel alignment, door hardware, hood and trunk latches, bumper removal, and trim piece replacement.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling (with appropriate safety warnings), blower motor, and control panel service.

Body Control Modules:

Basic diagnostic information for control modules related to lighting, wipers, and central locking (if applicable).

Maintenance Procedures:

Oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, fuel filter replacement, and belt inspections/replacement.

Troubleshooting:

Systematic diagnostic procedures for common electrical and mechanical faults, including symptom-based troubleshooting guides.

Repair Procedures:

Step-by-step instructions for engine rebuilds, transmission overhauls, brake caliper replacement, suspension component renewal, and electrical component repair.

Adjustment Procedures:

Valve clearance adjustments, ignition timing adjustments, clutch free play adjustment, and wheel alignment procedures.

Assembly Disassembly:

Detailed exploded views and step-by-step instructions for component removal and installation.

Torque Specifications:

Precise torque values for all critical fasteners, ensuring correct assembly and preventing component damage.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Diagnostic Level:

Comprehensive diagnostic information, including wiring diagrams and troubleshooting trees.

Rebuild Capability:

Enables complete engine and transmission rebuilds, with detailed component specifications.

Diagrams Illustrations:

Richly illustrated with exploded views, circuit diagrams, and repair process visuals.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Resolution:

High-resolution for clear visibility of diagrams and text.

Printability:

Printable pages for on-site workshop use.

Digital Binding:

N/A (Digital format)

Digital Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type 2 5:

Alfa Romeo V6 Busso (90-degree V-angle)

Engine Displacement 2 5:

2492 cc (2.5 Liters)

Engine Bore 2 5:

90.0 mm

Engine Stroke 2 5:

82.4 mm

Engine Compression Ratio 2 5:

9.5:1 (typical)

Engine Horsepower 2 5:

156 hp (116 kW) at 6000 rpm (approximate, depending on market and emissions)

Engine Torque 2 5:

220 Nm (162 lb-ft) at 4000 rpm (approximate)

Engine Type 3 0:

Alfa Romeo V6 Busso (90-degree V-angle)

Engine Displacement 3 0:

2959 cc (3.0 Liters)

Engine Bore 3 0:

93.0 mm

Engine Stroke 3 0:

82.4 mm

Engine Compression Ratio 3 0:

9.0:1 (typical)

Engine Horsepower 3 0:

187 hp (139 kW) at 5800 rpm (approximate, depending on market and emissions)

Engine Torque 3 0:

245 Nm (181 lb-ft) at 3500 rpm (approximate)

Engine Aspirated:

Naturally Aspirated

Engine Valvetrain:

DOHC (Dual Overhead Camshafts), 4 valves per cylinder

Fuel Delivery 2 5:

Bosch LE2-Jetronic or Motronic fuel injection (depending on specific model year and market)

Fuel Delivery 3 0:

Bosch Motronic fuel injection

Fuel Type:

Unleaded gasoline (Octane rating specified in manual)

🔧 Transmission

Standard Transmission Type:

5-speed Manual Transaxle

Gear Ratios Manual:

Specific ratios provided for each gear (e.g., 1st, 2nd, 3rd, 4th, 5th, Reverse, Final Drive)

Optional Transmission Type:

4-speed Automatic Transaxle (e.g., ZF 4HP22)

Transaxle Layout:

Rear-wheel drive with transaxle (engine front, gearbox and differential rear).

📐 Dimensions

Length:

4330 mm (approximate for sedan)

Width:

1680 mm (approximate)

Height:

1370 mm (approximate)

Wheelbase:

2510 mm (approximate)

Wheel Bolt Pattern:

5x108 mm

Front Track:

1420 mm (approximate)

Rear Track:

1400 mm (approximate)

Curb Weight 2 5 Manual:

1260 kg (approximate)

Curb Weight 3 0 Manual:

1280 kg (approximate)

Gross Vehicle Weight Rating:

Refer to vehicle identification plate/manual

Towing Capacity:

Not typically specified for this model, often not recommended.

🛡️ Safety Features

Crash Test Results:

Limited formal crash test data available from modern standards for this era, but known for robust construction typical of Alfa Romeo.

Brakes:

Front ventilated discs, rear solid discs. Anti-lock braking system (ABS) available on some models.

Steering:

Power-assisted steering for improved maneuverability.

Seatbelts:

Three-point seatbelts with pretensionsers (front), lap belts (rear).

Headrests:

Adjustable front and rear headrests.

Chassis Design:

Rigid unibody construction with crumple zones.

💡 Technology Features

Radio System:

Factory fitted AM/FM radio with cassette player, often with period-correct branding.

Speaker System:

Multiple speaker locations for enhanced audio experience.

ABS:

Optional Anti-lock Braking System (ABS) on later models.

Cellular Connectivity:

N/A (No integrated cellular connectivity)

Diagnostic Ports:

Specific diagnostic connectors for engine management and ABS systems (if equipped), accessible via the manual.

🔧 Maintenance

Oil Change Interval:

Typically 5,000-7,500 miles or 6-12 months, using high-quality synthetic oil.

Timing Belt Replacement:

Crucial interval, typically 30,000-40,000 miles or 3-5 years due to interference engine design. Manual will specify exact interval and procedure.

Spark Plug Replacement:

15,000-30,000 miles, depending on plug type.

Coolant Flush:

Every 2-3 years or 30,000 miles.

Engine Oil Type:

Refer to manual for viscosity (e.g., 10W-40, 20W-50) and API/ACEA specifications. High-quality synthetic recommended.

Engine Oil Capacity:

Approx. 5.5 Liters (5.8 US Quarts) with filter.

Coolant Type:

Ethylene glycol-based antifreeze, typically a long-life silicate-free formulation. Manual will specify.

Brake Fluid Type:

DOT 3 or DOT 4.

Transmission Fluid Manual:

Gear oil, specific API GL-4 or GL-5 classification and viscosity to be confirmed in manual.

Transmission Fluid Automatic:

Dexron III or equivalent automatic transmission fluid (ATF).

Power Steering Fluid:

ATF or specific power steering fluid, refer to manual.

Rust Prone Areas:

Wheel arches, sills, door bottoms, rear quarter panels.

Electrical Gremlins:

Aging wiring harnesses, fuse box issues, intermittent sensor failures.

Cooling System:

Radiator leaks, fan motor failures, thermostat issues.

Suspension Wear:

Bushings, ball joints, and shock absorbers can wear over time.

Clutch Actuation:

Hydraulic clutch system leaks or master/slave cylinder failure.

📚 Vehicle History

Alfa Romeo Legacy:

Long-standing Italian marque renowned for sporting sedans and coupes, with a rich history in motorsport.

Predecessor:

Alfa Romeo Giulietta (Type 116)

Successor:

Alfa Romeo 155

Design Philosophy:

A distinctive Italian design with a sporty rear-wheel-drive platform, a departure from many FWD contemporaries.

Production Years:

1985-1992

Manufacturing Location:

Milan, Italy (initially as 'Milano' in North America)

Key Variants:

Sedan (Berlina), Turbo (with intercooler), Quadrifoglio Verde (QV) performance variants.

🏆 Awards & Recognition

Automotive Journalism:

Often praised by automotive journalists of its era for its driving dynamics, engine sound, and distinctive Italian styling.

Performance Credentials:

The V6 engine was a significant highlight, lauded for its power and character.

Technical Manual Standard:

Adheres to industry standards for technical documentation, providing accurate and actionable repair information.