Alfa Romeo 75 MILANO Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 75 Milano Alternative Model Designations: Alfa Romeo 75, Alfa Romeo Giulietta (Type 116) 👋 Introduction Market Position Positioning: A enthusiast-focused, sport sedan...

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标签: 75 MILANO Alfa Romeo Car Cars Milano

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Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

75 Milano

Alternative Model Designations:

Alfa Romeo 75, Alfa Romeo Giulietta (Type 116)

👋 Introduction

Market Position

Positioning:

A enthusiast-focused, sport sedan offering distinctive Italian design and engaging driving dynamics.

Competitive Analysis

Key Competitors:

BMW 3 Series (E30), Mercedes-Benz 190E (W201), Audi 80/90, Ford Sierra

Key Features

Design Philosophy:

Rear-wheel drive, near-perfect weight distribution, distinctive Alfa Romeo styling, advanced (for its time) engineering.

Unique Selling Points:

Busso V6 engine variants, advanced Transaxle layout, sporty handling characteristics.

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform maintenance and repairs, saving costs and ensuring proper care of a classic Italian automobile.

📋 Manual Details

Coverage Areas

Languages:

English (assumed, based on product description emphasizing completeness and repair)

Model Variants Covered:

All models and engine variants of the Alfa Romeo 75 Milano

Page Count

Estimated Page Count:

Hundreds of pages (as stated in description)

Manual Type

Type:

Service Repair Workshop Manual

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system

Transmission:

Manual and Automatic transmission repair, clutch, driveline, driveshafts

Chassis And Suspension:

Front and rear suspension, steering system, wheels and tires

Brakes:

Hydraulic brake system, parking brake, ABS (if applicable)

Electrical System:

Battery, charging system, starting system, lighting, instruments, wiring diagrams, fuses and relays

Body And Interior:

Body panels, doors, windows, interior trim, seats, HVAC system, body electrical components

Procedures Included

Maintenance:

Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections

Diagnostics:

Troubleshooting guides, fault finding procedures, diagnostic trouble codes (DTCs) interpretation (where applicable)

Repair:

Step-by-step repair instructions for all major mechanical and electrical components

Rebuilding:

Detailed procedures for engine, transmission, and component rebuilds

Refurbishing:

Procedures for restoring worn or damaged components

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

📊 Manual Specifications

File Format

Compatibility:

Universal PDF reader compatibility

Print Quality

Quality:

High-resolution, printable pages

Binding Type

Type:

Digital Download (N/A for physical binding)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

AR01634 (2.0L Twin Spark), AR06122 (3.0L V6)

Engine Configurations:

Inline-4 (Twin Spark), V6

Displacement Options:

1.6L, 1.8L, 2.0L (Twin Spark), 2.5L V6, 3.0L V6

Performance

Horsepower Range:

Approximately 110 hp (1.6L) to 200 hp (3.0L V6 Quadrifoglio)

Torque Range:

Varies significantly by engine, e.g., ~180 Nm (2.0 TS) to ~250 Nm (3.0 V6)

Fuel System

Induction Type:

Carburetor (early models), Bosch L-Jetronic/Motronic Fuel Injection (later Twin Spark and V6)

Technical Details

Valve Train:

DOHC 8v (Inline-4), DOHC 12v (V6), DOHC 16v (later Twin Spark)

Bore Stroke Examples:

2.0L Twin Spark: 83.0 mm x 91.0 mm; 3.0L V6: 88.0 mm x 82.0 mm

Compression Ratio Examples:

2.0L Twin Spark: 9.3:1; 3.0L V6: 9.0:1

🔧 Transmission

Standard

Type:

5-speed manual transaxle

Optional

Type:

3-speed automatic (e.g., ZF 3HP22)

Features

Transaxle Layout:

Rear-mounted gearbox and differential (transaxle) for optimized weight distribution.

Fluid Type Examples

Manual Transmission Fluid:

SAE 75W-90 GL-4 or GL-5 (check specific manual for exact spec)

Automatic Transmission Fluid:

Dexron II (for ZF 3HP22)

📐 Dimensions

Exterior

Length:

Approximately 4350 mm (171.3 in)

Width:

Approximately 1680 mm (66.1 in)

Height:

Approximately 1370 mm (53.9 in)

Wheelbase:

Approximately 2610 mm (102.8 in)

Weights

Curb Weight Range:

Approximately 1150 kg - 1300 kg (2535 lbs - 2866 lbs)

Gross Vehicle Weight Rating:

Refer to vehicle plate; typically around 1600-1700 kg

Cargo

Trunk Volume:

Moderately sized trunk, typical for its class, influenced by transaxle placement.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited formal crash test data available compared to modern standards; designed with period-appropriate safety features.

Active Features

Braking System:

Hydraulic disc brakes on all four wheels (often ventilated front), often with servo assistance.

Optional on some later models

Passive Features

Seatbelts:

Three-point seatbelts (front), two-point (rear, early models), three-point (rear, later models)

Steering Column:

Collapsible steering column

Body Structure:

Reinforced safety cell with crumple zones

💡 Technology Features

Infotainment

Audio System:

Period-appropriate radio cassette players, often with basic speaker systems. Aftermarket upgrades common.

Dashboard Instruments:

Comprehensive array of analog gauges including tachometer, speedometer, oil pressure, temperature, and fuel level.

Driver Assistance

Features:

Limited to ABS on later models. Focus is on driver engagement rather than electronic aids.

Connectivity

Features:

None (pre-digital age connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or 12 months (approximate, consult manual)

Timing Belt Interval:

Every 40,000 - 60,000 km (25,000 - 37,000 miles) or 3-5 years for Twin Spark engines. V6 timing chains require less frequent attention but checking is crucial.

Spark Plug Replacement:

Typically every 20,000 - 40,000 km, depending on type (e.g., Twin Spark requires regular attention).

Fluid Specifications

Engine Oil Type Examples:

API SG/SH, ACEA A2/A3, SAE 10W-40 or 10W-50 (depending on climate and engine wear)

Coolant Type:

Ethylene glycol-based antifreeze (e.g., Paraflu UP) mixed with distilled water in a 50:50 ratio.

Brake Fluid Type:

DOT 4

Power Steering Fluid Type:

Typically ATF Dexron II or specific Alfa Romeo fluid.

Known Issues

Rust Susceptibility:

Prone to rust in wheel arches, sills, and around window seals. Thorough inspection is vital.

Twin Spark Ignition:

Twin Spark engines require meticulous maintenance of the dual spark plug system for optimal performance and longevity.

Electrical Gremlins:

Aging wiring looms and connectors can lead to intermittent electrical faults.

Transaxle Clutch Actuation:

Hydraulic clutch actuation system can be a source of leaks or poor operation if not maintained.

Maintenance Philosophy

Importance Of Prevention:

Proactive maintenance is key to preserving the character and reliability of these Italian classics.

📚 Vehicle History

Brand Heritage

Founding Principles:

Emphasis on performance, sporting heritage, and innovative engineering since its founding in 1910.

Model Evolution

Predecessor:

Alfa Romeo Giulietta (Type 116, superseded)

Successor:

Alfa Romeo 155

Development Inspiration:

Designed to be a more modern and competitive successor to the Alfetta and Giulietta.

Production

Production Years:

1985-1992

Manufacturing Locations:

Milan, Italy; also assembled in other Fiat Group facilities.

Total Production Numbers:

Over 379,000 units across all variants.

🏆 Awards & Recognition

Recognitions

Automotive Journalism:

Frequently praised for its driving dynamics and handling, particularly the V6 models, by contemporary automotive press.

Classic Car Status:

Recognized as a future classic and a notable example of 1980s Italian automotive design and engineering.