Alfa Romeo ALFETTA Service Repair Workshop Manual 1973-1987

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Alfetta Generation Codes: Type 116 Model Variants: Berlina (Sedan), GT/GTV (Coupe), GTV6 👋 Introduction Market Position Segment: Compact Executive Car Target Audience:...

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类型: Car

斯库: 131574

标签: 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 Alfa Romeo ALFETTA Car Cars

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Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Alfetta

Generation Codes:

Type 116

Model Variants:

Berlina (Sedan), GT/GTV (Coupe), GTV6

👋 Introduction

Market Position

Segment:

Compact Executive Car

Target Audience:

Enthusiasts seeking in-depth DIY repair and maintenance for their classic Alfa Romeo.

Competitive Analysis

Competitors:

BMW 3 Series, Mercedes-Benz W123, Audi 80/100, Fiat 131, Lancia Beta.

Key Features

Unique Selling Point:

Rear transaxle for balanced weight distribution, innovative De Dion rear axle design.

Manual Value

Value Proposition:

Provides dealership-level repair capability, enabling significant cost savings on maintenance and repairs.

📋 Manual Details

Coverage Areas

Model Years:

1973-1987

All Models Covered:

Repair Scope:

A-Z (All Repairs)

Page Count

Estimated Page Count:

Varies by specific edition, but comprehensive manuals typically exceed 500 pages.

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Compatibility

Operating Systems:

Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), Mac

Required Software:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, tuning, diagnostics, component replacement (pistons, rings, bearings, valves, camshafts, crankshaft).

Engine Fuel System:

Carburetor (Solex, Weber) tuning and overhaul, fuel injection (Bosch L-Jetronic for GTV6) diagnostics and components.

Engine Ignition System:

Distributor, coils, spark plugs, timing, electronic ignition components (where applicable).

Transmission Manual:

Clutch system, gearbox overhaul, gear selection, synchromesh, torque specifications, fluid specifications.

Transmission Automatic:

For models equipped with automatic transmission, diagnosis and service procedures.

Drive Shaft Transaxle:

Alfetta's rear transaxle design: gearbox and differential overhaul, driveshaft U-joints, cooling systems.

Suspension Front:

Double wishbone, torsion bar springs, shock absorbers, steering knuckle, ball joints, bushings.

Suspension Rear:

De Dion rear axle, Watts linkage, trailing arms, shock absorbers, torsion bars, torque tube.

Steering System:

Worm and roller steering box, steering column, tie rods, power steering system (if equipped).

Brakes Front:

Ventilated disc brakes, caliper overhaul, pad replacement, rotor specifications, bleeding procedures.

Brakes Rear:

Disc brakes (often inboard for weight distribution), caliper overhaul, pad replacement, rotor specifications, parking brake system.

Electrical System General:

Battery, charging system (alternator, regulator), starter motor, fuses, relays, lighting, horn.

Electrical System Wiring:

Complete color-coded wiring schematics for all vehicle systems.

Body And Chassis:

Unibody construction, body panel repair, door mechanisms, window regulators, glass replacement, rust prevention.

Heating And Ventilation:

HVAC system diagnosis, blower motor, heater core, ventilation controls.

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter (later models), mufflers, pipes, hangers.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, spark plug checks, belt tensioning, fluid level checks, lubrication points.

Troubleshooting Diagnostics:

Systematic diagnostic trees, common fault identification, electrical symptom analysis.

Component Removal Installation:

Detailed step-by-step procedures for all major components.

Engine Rebuilding:

Complete engine disassembly, inspection, measurement, and reassembly instructions.

Transmission Rebuilding:

Detailed overhaul procedures for manual and automatic transmissions.

Brake Service:

Disc pad replacement, caliper service, rotor machining/replacement, brake bleeding.

Suspension Alignment:

Alignment specifications and procedures for front and rear suspension.

Electrical Diagnostics:

Using multimeters, testing circuits, component testing for electrical faults.

Body Repair:

Panel alignment, weld point identification, rust repair techniques.

Technical Depth

Depth:

Factory High-Detail Repair Manual

Instruction Level:

Complete Step-by-Step Instructions

Illustrations Diagrams

Quality:

Detailed Diagrams and Illustrations

Electrical Schematics:

Comprehensive Wiring Schematics Included

Technical Specifications

Coverage:

Detailed Specifications for Complete Repair

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF (depending on original source quality)

Print Quality

Printability:

All Pages Printable

Image Enhancement:

Images can be blown up and printed enlarged

Binding Type

Binding:

N/A (Digital Download - Printable)

Paper Type

Paper Type:

N/A (Digital Download - Printable)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

105 Series (1.6L, 1.8L, 2.0L), 116 Series (2.0L Twin Cam, 2.5L V6 for GTV6).

Performance

Horsepower Range:

Approximately 109 hp (1.8L) to 150 hp (2.0L Twin Cam) to 160 hp (2.5L V6).

Torque Range:

Typically 130-180 Nm (approx. 96-133 lb-ft).

Fuel System

Carburetion:

Typically twin Solex or Weber downdraft carburetors.

Injection:

Bosch L-Jetronic fuel injection on the GTV6 model.

🔧 Transmission

Standard

Type:

5-speed Manual Transaxle (gearbox and differential combined at rear)

Optional

Type:

3-speed Automatic (available on some sedan models).

Features

Design Advantage:

Rear-mounted transaxle contributes to 50/50 weight distribution, improving handling.

📐 Dimensions

Exterior

Body Styles:

4-door Berlina sedan, 2-door Coupe (GT/GTV).

Weights

Curb Weight:

Approximately 1150-1350 kg (2535-2976 lbs) depending on model and equipment.

🛡️ Safety Features

Ratings

Historical Context:

Safety standards were different in the 1970s and 1980s; comprehensive modern crash test data may not directly apply or be available.

Active Features

Braking:

Four-wheel disc brakes, often with ventilated front discs.

Passive Features

Chassis:

Designed with crumple zones and a robust safety cell.

💡 Technology Features

Infotainment

Features:

Basic analogue gauges, push-button radio (often optional), minimal technological integration as per era.

Driver Assistance

Features:

None by modern standards; focus on mechanical feedback and driver engagement.

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, consult manual for exact figures.

Tune Up:

Spark plug replacement, ignition timing adjustment, carburetor tuning as needed or every 15,000-20,000 km.

Fluid Specifications

Engine Oil:

Viscosity varies by climate, typically 10W-40 or 15W-50, API SG or equivalent (manual will specify precise recommendation).

Transmission Fluid:

GL-4 gear oil, 75W-90 or 80W-90 viscosity (specifics in manual).

Coolant:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water.

Known Issues

Rust Susceptibility:

Common for cars of this era, particularly wheel arches, sills, and door bottoms.

Electrical Gremlins:

Aging wiring insulation, corrosion in connectors, and Lucas components (on some non-Alfa parts) can lead to intermittent faults.

Carburetor Tuning:

Carburetors require regular adjustment to maintain smooth running and optimal performance.

Transaxle Clutch Wear:

Clutch actuation can be stiff due to the remote linkage; clutch wear is normal but replacement procedure requires transaxle removal.

📚 Vehicle History

Brand Heritage

Brand Philosophy:

Alfa Romeo's legacy of sporting sedans and coupes, known for driving dynamics and Italian design.

Model Evolution

Introduction:

Launched in 1972 (Alfetta sedan) and 1974 (Alfetta GT coupe), replacing the aging Giulia sedan.

Key Updates:

Introduction of the GTV6 with a V6 engine in 1980 marked a significant performance upgrade.

Production

Production Period:

1972-1987

🏆 Awards & Recognition

Recognitions

Historical Context:

While the Alfetta wasn't a recipient of specific major awards in the way modern cars are, it was critically acclaimed for its sporty handling and advanced engineering for its time.

Ratings

Driver Reviews:

Highly regarded by automotive journalists for its driving pleasure and sophisticated chassis.