Engine Mechanical:
Cylinder Head, Cylinder Block, Engine Coolant, Engine Mechanical, Engine Control System, Emission Control Systems, Exhaust System, Fuel System, Ignition System, Lubrication System, Oil Pump, Oil Filter, Cooling System, Turbocharger (if applicable)
Engine Variants:
1.8 litre 16V TS Petrol, 2.0 litre 16V JTS Petrol, 3.2 litre 24V V6 JTS Petrol, 1.9 litre 16V JTD Diesel
Transmission:
Manual Transaxle System, Automatic Transaxle System, Transmission Valve Body, Transmission Revolution Sensor, Torque Converter Clutch, Gear Shift Mechanisms
Brakes:
Brake System, Brake Master Cylinder, Brake Booster, Brake Pedal, Parking Brake System, Brake Fluid, ABS System, Skid Control Sensor
Suspension And Steering:
Front Suspension System, Rear Suspension System, Front Suspension Arm, Front Stabilizer Bar, Rear Axle Beam, Steering System, Power Steering System, Steering Column, Wheel and Tire System, Wheel Alignment (Front and Rear)
Electrical And Electronics:
Charging System, Starting System, Ignition System, Lighting System, Instrument Panel, Combination Meter, Audio & Visual System, Power Window Control System, Power Mirror Control System, Power Door Lock Control System, Supplemental Restraint System (SRS), Air Bag Systems, Yaw Rate Sensor, Steering Sensor, Camshaft Position Sensor, Knock Sensor
Body And Chassis:
Body Repair, Hood, Doors (Front and Rear), Back Door, Windshield Glass, Quarter Window, Roof Headlining, Bumpers (Front and Rear), Fender Panel, Mudguards, Exterior Trim, Interior Trim, Seat System
Climate Control:
Heater & Air Conditioner, Air Conditioning System, Heater Radiator, Air Conditioning Blower, Air Conditioner Refrigerant
Wipers And Washers:
Wiper And Washer System, Wiper Rubber, Washer Nozzle, Windshield Wiper Motor Assy, Rear Wiper Motor Assy
Diagnostic Codes:
Covers diagnostic trouble codes (DTCs) and procedures for identifying and rectifying faults across all vehicle systems.
Safety Systems Repair:
Detailed procedures for SRS, airbag sensors, and related components, emphasizing safety precautions.
Tire And Wheel Service:
Covers tire pressure recommendations, wheel balancing, alignment procedures, and tire wear diagnosis.
Exhaust System Repair:
Covers inspection, repair, and replacement of exhaust components and catalytic converters.
Interior Trim Removal:
Includes procedures for removing and refitting various interior trim panels and components.
Procedures Included:
Routine Maintenance, Scheduled Servicing, Troubleshooting, Diagnostics, Component Removal and Installation, Repair Procedures, Overhaul Procedures, Wiring Diagram Interpretation, Torque Specifications, Fluid Capacities and Specifications, Component Replacement
Body Repair Procedures:
Includes guidance on panel replacement, structural repairs, and cosmetic bodywork.
Air Conditioning Repair:
Covers service, repair, and recharge procedures for the air conditioning system, including refrigerant handling.
Maintenance Schedule:
Includes a comprehensive maintenance schedule outlining recommended service intervals and tasks.
Lubrication System Service:
Detailed procedures for oil changes, oil filter replacement, and checks of the lubrication system.
Cooling System Maintenance:
Covers coolant flushes, radiator service, thermostat replacement, and fan system checks.
Chassis And Suspension Alignment:
Detailed steps for performing wheel alignment and suspension geometry checks and adjustments.
Technical Depth:
Professional Mechanic Level - Comprehensive diagnostics, detailed repair steps, and in-depth technical explanations.
Electrical Diagrams:
Detailed wiring diagrams are a key feature, crucial for diagnosing electrical faults and understanding system interconnections.
Engine Rebuild:
Provides complete instructions for engine disassembly, inspection, overhaul, and reassembly for all listed engine variants.
Troubleshooting Guides:
Provides systematic troubleshooting guides for common problems and fault symptom analysis.
Torque Specifications:
Provides precise torque specifications for critical fasteners throughout the vehicle.
Engine Control Module Diagnosis:
Information on understanding and diagnosing issues related to the Engine Control Module (ECM) or Powertrain Control Module (PCM).
Service Intervals:
Typical intervals: Oil and filter change every 10,000-15,000 miles or 12 months. Timing belt replacement crucial, typically every 60,000-72,000 miles or 4-5 years (depending on engine and specific manual recommendations). Spark plugs, air filter, fuel filter, and brake fluid also require regular replacement as per manual.
Engine Oil Specification:
Varies by engine, but typically SAE 10W-40 or 5W-40 Synthetic oil meeting ACEA A3/B3 or API SL/CF standards. Specific grades (e.g., Selenia Star) are often recommended.
Coolant Specification:
Ethylene glycol-based coolant, typically pink or blue (Paraflu UP or equivalent) with appropriate antifreeze and anti-corrosion properties.
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
GL-4 or GL-5 Hypoid gear oil (Specific viscosity and API rating as per manual, e.g., 75W-85 or 75W-90)
Transmission Fluid Automatic:
Specialized ATF fluid meeting specific Alfa Romeo specifications (e.g., Tutela ATFn) – critical to use the correct type.
Known Issues:
Potential issues include wear on the Twin Spark ignition system (coil packs, spark plugs), wear in the front suspension components, potential for minor electrical gremlins, and timing belt failure if not replaced on schedule (catastrophic engine damage). Check for rust on sills and wheel arches.