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Alfa Romeo GT 2003-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Year: 2003-2010 👋 Introduction Market Position Segment: Compact Grand Tourer (GT) Target Audience: Enthusiasts seeking sporty performance and Italian styling Competitive...
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Alfa Romeo GT 2003-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
GT
Year:
2003-2010
👋 Introduction
Market Position
Segment:
Compact Grand Tourer (GT)
Target Audience:
Enthusiasts seeking sporty performance and Italian styling
Competitive Analysis
Competitors:
BMW 3 Series Coupe, Audi A3, Volkswagen Golf GTI
Key Features
Design:
Stylish 3-door hatchback coupe with a focus on driving dynamics and aesthetics
Platform:
Based on the Alfa Romeo 147 platform, sharing many mechanical components
Manual Purpose:
To empower owners and technicians with the knowledge to maintain and repair the Alfa Romeo GT
📋 Manual Details
Coverage Areas
Engine Coverage:
All engine variants for 2003-2010 Alfa Romeo GT
Transmission Coverage:
Manual and Automatic transmissions
Chassis Coverage:
All chassis and body styles
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided but implied to be extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Disc Image File (.ISO) / Application (.exe)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions, starting, charging
Transmission:
Manual and automatic transmission overhaul, maintenance, and diagnostics
Drivetrain:
Clutch, driveshafts, differentials, axles
Suspension:
Front and rear suspension, steering system components
Brakes:
Brake system hydraulic, ABS, parking brake, disc and pad replacement
Electrical:
Battery, charging system, starter, lighting, instrumentation, body control modules, infotainment wiring
Body:
Body panels, doors, windows, interior trim, HVAC system
Diagnostics:
Diagnostic trouble codes (DTCs), troubleshooting guides
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, scheduled service intervals
Repair:
Step-by-step repair procedures for all major components
Disassembly Assembly:
Detailed instructions for component removal and reinstallation
Troubleshooting:
Diagnostic procedures for identifying and resolving common faults
Inspection:
Visual inspection guidelines for critical components
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY mechanics
Diagrams Illustrations:
Hundreds of high-quality exploded diagrams, schematics, and illustrations
Specifications:
Critical torque values, clearances, fluid capacities, and electrical specifications
📊 Manual Specifications
File Format
Format:
Disc Image File (.ISO) / Application (.exe)
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
Digital Download (PDF-like functionality after extraction/installation)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
Twin Spark (e.g., 937A2000), JTDm Diesel (e.g., 937A5000), V6 Busso (e.g., 937A7000)
Engine Configurations:
Inline-4 (1.9 JTDm, 2.0 JTS, 3.2 V6 Busso)
Performance
Horsepower Range:
150 hp (1.9 JTDm) to 240 hp (3.2 V6 Busso)
Torque Range:
305 Nm (1.9 JTDm) to 289 Nm (3.2 V6 Busso)
Fuel System
Injection System:
Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel
Fuel Type:
Unleaded Petrol (Octane 95/98 recommended), Diesel Fuel
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual
Optional
Optional Transmission:
Q-Tronic (Automatic)
Features
Clutch:
Hydraulically operated single dry plate clutch
Gear Ratios:
Specific ratios provided in manual for each engine/transmission combination
Transmission Fluid:
Manual: Tutela Technyx GL-4 75W-85 (Part Number: 15133657), Automatic: Tutela JWS 3309 (ATF)
📐 Dimensions
Exterior
Length:
Approx. 4.28 meters
Width:
Approx. 1.76 meters
Height:
Approx. 1.41 meters
Cargo
Luggage Capacity:
Approx. 320 liters
Weights
Curb Weight:
Approx. 1300-1450 kg depending on engine and specification
Wheelbase:
Approx. 2.60 meters
🛡️ Safety Features
Ratings
Euroncap Rating:
4 Stars (Adult Occupant Protection)
Active Features
Traction Control:
ASR (Anti-Slip Regulation)
Electronic Stability:
VDC (Vehicle Dynamic Control) available on some models
Braking System:
ABS with EBD (Electronic Brakeforce Distribution) and Brake Assist
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pre-tensioning seatbelts with load limiters
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Blaupunkt systems with CD player, optional Bose sound system
Navigation:
Optional integrated satellite navigation system
Driver Assistance
Cruise Control:
Available as an option on most models
Connectivity
Phone Integration:
Optional Bluetooth hands-free system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 1 year (whichever comes first); check manual for specific engine type
Timing Belt:
Replace every 100,000 km or 5 years (for Twin Spark engines); consult manual for specific recommendations
Fluid Specifications
Engine Oil:
Selenia K Pure Energy 5W-40 (for petrol), Selenia WR Diesel 5W-40 (for diesel JTDm). Consult manual for precise API/ACEA ratings.
Coolant:
Paraflu UP (Parafrost) Antifreeze/Coolant
Brake Fluid:
DOT 4
Known Issues
Common Problems:
Minor electrical gremlins, wear on suspension components, timing belt tensioner issues (for Twin Spark), Diesel particulate filter (DPF) regeneration issues (for JTDm)
Diagnostic Focus:
The manual provides detailed troubleshooting for these common issues
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Focus on sporty design, performance, and distinctive Italian styling
Model Evolution
Introduction Year:
2003
Discontinuation Year:
2010
Facelifts:
Minor updates during its production run, primarily cosmetic and equipment enhancements
Production
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Italian Design Award:
While not explicitly stated for the GT, Alfa Romeo generally receives acclaim for its design language.
Ratings
Owner Satisfaction:
Varied, but often praised for driving dynamics and style. Manual aids in addressing maintenance concerns.
Certifications
Manual Certification:
Official Factory Service Repair Manual quality
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