Segment:
Compact sports car (coupe and convertible) with a focus on styling and performance.
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs to save costs and gain deeper understanding of their vehicle.
Competitors:
BMW Z3, Porsche Boxster (early models), Mercedes-Benz SLK, Audi TT (later models), Ford Puma, Toyota MR2.
Manual Value Proposition:
Enables DIY repairs, saving significant costs on labor; comprehensive coverage for all model years and variants.
Vehicle Appeal:
Distinctive Italian styling, engaging driving dynamics, passionate engine notes (especially the V6 Busso).
Covered Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Model Variants Covered:
All GTV Coupe and Spider Convertible variants
Engine Variants Covered:
All engine types (e.g., Twin Spark, V6 Busso)
Transmission Types Covered:
All transmission types (manual, Q-System automatic)
Trim Levels Covered:
All trim levels
Estimated Page Count:
Likely extensive, ranging from 1000-2000+ pages based on the 'Complete Workshop Service Repair Manual' designation and the breadth of years and models covered. Actual count not specified in product info.
Type:
Complete Workshop Service Repair Manual
Language:
Assumed English (typical for downloadable manuals sold internationally, though not explicitly stated).
Format:
Downloadable Digital Format (PDF)
Engine Mechanical:
Detailed procedures for engine assembly/disassembly, timing belts, pistons, crankshaft, cylinder heads, valve train, lubrication system, cooling system.
Engine Management:
Fuel injection systems, ignition systems, emissions control, sensors, ECU diagnostics and troubleshooting, diagnostic trouble codes (DTCs).
Transmission Manual:
Clutch system, gearbox overhaul, shift linkages, maintenance, repair.
Transmission Automatic:
Q-System automatic transmission (if applicable for the specified years) diagnosis, maintenance, and repair procedures.
Drivetrain:
Front-wheel drive system, driveshafts, CV joints, differential maintenance and repair.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures, wheel bearing replacement.
Steering:
Power steering system, steering rack, tie rods, steering column, troubleshooting.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake discs, pads, calipers, fluid replacement, troubleshooting.
Electrical System:
Battery, charging system (alternator, starter), lighting system, wiring diagrams, fuses, relays, power windows, central locking.
Body And Chassis:
Body panels, doors, hood, trunk, convertible top mechanism (for Spider), interior trim, frame repairs (if applicable).
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis, service, and component replacement.
Safety Systems:
Airbag system diagnosis and service, seatbelts.
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults across all major systems.
Repair Procedures:
Detailed, illustrated instructions for component removal, replacement, and reassembly.
Overhaul Procedures:
Complete rebuild instructions for major components like engines and transmissions.
Technical Specifications:
Torque specifications, tolerances, clearances, fluid capacities, electrical specifications.
Wiring Diagrams:
Comprehensive electrical schematics for various systems.
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
Engine Codes Examples:
1.8L Twin Spark (AR 34101), 2.0L Twin Spark (AR 32301), 3.0L V6 12V Busso (AR 161.02), 3.2L V6 24V Busso (AR 32405).
Power Output Range:
Approximately 144 hp (1.8 TS) to 240 hp (3.2 V6 24V).
Torque Output Range:
Approximately 170 Nm (1.8 TS) to 289 Nm (3.2 V6 24V).
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded Gasoline (Petrol).
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Specific Alfa Romeo coolant recommended. Consult manual for exact specifications and part numbers.
Transmission Type:
5-speed Manual Transmission (e.g., C510, C514, C512 for Twin Spark; C520 for V6).
Transmission Type:
Q-System 4-speed Automatic Transmission (for select models/years).
Clutch Type:
Hydraulically actuated, single dry plate clutch.
Manual Transmission Fluid:
Typically SAE 75W-90 API GL-4 or GL-5 specification synthetic gear oil. Consult manual for exact specifications and Alfa Romeo part numbers.
Automatic Transmission Fluid:
Specific ATF fluid type for the Q-System. Consult manual for exact specifications and Alfa Romeo part numbers.
Audio System:
Factory fitted radio/cassette or CD player, often with Bose sound system option. Manual will cover basic operation, speaker replacement, and wiring.
ABS:
Standard ABS system, with diagnostic and repair procedures covered.
Traction Control:
ASR (Anti-Slip Regulation) available on certain models. Manual will detail its operation and troubleshooting.
Central Locking:
Electrically operated central locking system. Manual covers wiring and component troubleshooting.
Power Windows:
Electrically operated windows. Manual details motor replacement, switch operation, and wiring.
Convertible Top:
For Spider models, the manual covers the operation and maintenance of the power-operated soft top, including hydraulic systems and latches.
Oil Change Interval:
Typically 12,000-15,000 km (7,500-9,300 miles) or 1 year, whichever comes first. Consult manual for exact recommendations based on engine type and driving conditions.
Timing Belt Replacement:
Crucial for Twin Spark and V6 engines. Intervals vary by engine, often around 60,000-90,000 km (37,000-56,000 miles) or 4-5 years. The manual will provide precise intervals and procedures, including the need to replace associated tensioners and idlers.
Brake Fluid Change:
Typically every 2 years. Consult manual for specifications and procedure.
Engine Oil Specification:
Typically SAE 10W-40 or 5W-40 synthetic or semi-synthetic oil meeting ACEA A3/B3 or A3/B4 standards. Specific Alfa Romeo specifications (e.g., 'Selènia' branded oils) are often recommended. Consult manual for precise viscosity and API/ACEA ratings.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Use of specific Alfa Romeo branded coolant is recommended to ensure proper corrosion protection and boiling/freezing points. Consult manual for exact specifications.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. DOT 4 is generally preferred for higher boiling points. Consult manual for precise specification.
Common Problems:
Timing belt failure (if not replaced at intervals), worn suspension bushings, electrical gremlins, ABS sensor failures, interior trim wear, ECU issues, water ingress into the ECU on early models, cam phasing issues on Twin Spark.
Maintenance Focus:
The manual is essential for addressing the inherent maintenance needs of these cars, particularly the critical timing belt replacement and the electrical system's intricacies.
Brand Philosophy:
Alfa Romeo is renowned for its sporty character, distinctive Italian design, and passionate engineering, often referred to as 'Cuore Sportivo' (Sporting Heart).
Design Language:
Designed by Walter de Silva, the 916 series features a sharp, aerodynamic, and aggressive styling that was a significant departure from previous Alfa Romeo designs.
Facelifts Updates:
Received minor updates and facelifts throughout its production, including revised interiors, lighting, and minor mechanical tweaks, all of which would be detailed within this comprehensive manual.
Production Period:
1995-2006
Manufacturing Location:
Pomigliano d'Arco, Naples, Italy.
