Alfa Romeo Milano 1985-1992 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: Milano Model Alias: 75 Production Years Covered: 1985-1992 Generation Chassis Code: Type 119 Codes Engine Code Prefix: AR0... 👋 Introduction Market Position...
Carbureted (early models) and Fuel Injection (Bosch L-Jetronic, Motronic)
Ignition System:
Electronic ignition, Twin Spark ignition (on later 4-cylinder models)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle (often with Transaxle layout)
Optional
Transmission Type:
3-speed Automatic (Selectronic)
Features
Drive Layout:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Length Approx:
4360-4390 mm (171.7-172.8 in)
Width Approx:
1670-1690 mm (65.7-66.5 in)
Height Approx:
1370-1390 mm (53.9-54.7 in)
Weights
Curb Weight Approx:
1150-1300 kg (2535-2866 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official ratings readily available from modern standardized tests (era-specific safety standards).
Active Features
Braking System:
Front ventilated discs, rear discs (often with rear inboard discs to reduce unsprung weight)
Steering:
Power assisted rack and pinion
Passive Features
Seat Belts:
Standard front seat belts, optional rear seat belts.
Restraint Systems:
Covered by the manual, likely includes seat belt adjustments and related components.
💡 Technology Features
Infotainment
Audio System:
Period-appropriate factory or aftermarket radio, often with cassette player. Manual covers basic wiring and speaker system.
Driver Assistance
Driver Assistance Features:
Limited by era. Focus on mechanical and electrical systems rather than advanced electronic aids.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual will provide specifics.
Timing Belt Replacement:
Crucial for Twin Spark and V6 engines. Typically every 40,000-60,000 km (25,000-37,000 miles) or 4-5 years. Manual will confirm specific interval and procedure.
Fluid Specifications
Engine Oil:
Specific viscosity grade (e.g., SAE 10W-40, 15W-50) and API/ACEA specifications. Manual will detail exact requirements.
Coolant:
Ethylene glycol-based coolant with appropriate antifreeze/anti-corrosion additives. Manual will specify type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4. Manual will specify correct type.
Transmission Fluid:
Manual transmission oil (GL-4 or GL-5 grade specified by manufacturer) and Automatic transmission fluid (Dexron type often used). Manual will specify exact type and capacity.
Known Issues
Rust Corrosion:
Common on older Italian cars, particularly in lower body sections and wheel arches. Thorough inspection is recommended.
Electrical Gremlins:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical faults. Wiring diagrams in the manual are essential for diagnosis.
Engine Peripherals:
Aging rubber hoses, ignition components (especially in Twin Spark systems), and fuel system components can require attention.
Suspension Bushings:
Wear in suspension bushings can affect handling and ride comfort, requiring replacement.
📚 Vehicle History
Brand Heritage
Brand Focus:
Sporty Italian automobiles with a history of performance and distinctive design.
Model Evolution
Design Influence:
Designed by Bertone, featuring a distinctive wedge shape and often referred to as the '75' in many markets.
Key Innovations:
Transaxle layout (engine at front, gearbox at rear) for improved weight distribution, often featuring advanced suspension geometry for its time.
Production
Production Period:
1983-1992
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Automotive Press:
The Milano/75 was generally praised for its handling and engine performance, particularly the V6 variants, though build quality and reliability were sometimes criticized compared to German or Japanese rivals of the era.