Engine Service Repair:
Comprehensive engine overhaul, component repair, timing, cylinder heads, pistons, crankshaft, lubrication system.
Transmission Service Repair:
Manual transmission repair, clutch service, driveshaft, differential, and axle maintenance.
Brake System:
Front and rear brake service, caliper overhaul, brake fluid specifications, parking brake.
Wiring Diagram:
Detailed electrical system wiring diagrams for all circuits.
Electrical System:
Battery, alternator, starter motor, ignition system, lighting, instrumentation, fuses, relays, and wiring harnesses.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Steering gear box, tie rods, steering column, power steering system (if applicable).
Cooling System:
Radiator, water pump, thermostat, coolant specifications, fan operation.
Fuel Injection Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filters, Spica mechanical fuel injection system diagnosis and repair.
Emission System:
Emission control components and servicing as per 1975 regulations.
Heater Air Conditional:
HVAC system operation, components, and servicing.
Engine Control System:
Diagnosis and adjustment of the Spica fuel injection system.
Chassis Body:
Body construction, chassis components, rust prevention, panel repair, doors, windows, trim.
Restraint System:
Seat belts and associated hardware.
Interior:
Seating, dashboard, upholstery, trim, and interior fittings.
Differential Drive:
Rear axle assembly, differential service, lubricating oil specifications.
Axle:
Front and rear axle components, bearings, and seals.
General Maintenance:
Routine checks, fluid level checks, filter replacements, lubrication points.
Troubleshooting:
Advanced diagnostic procedures for common and uncommon faults across all systems.
Periodic Lubrication:
Detailed lubrication schedule and recommended lubricant types for all moving parts.
Repair Procedures:
Step-by-step repair instructions with detailed substeps, cautions, and warnings.
Maintenance Procedures:
Preventative maintenance tasks, service intervals, and component replacement guidance.
Troubleshooting Guidance:
Diagnostic trees and symptom-based troubleshooting to identify and resolve issues.
Rebuild Procedures:
Comprehensive instructions for rebuilding major components like the engine and transmission.
Tune Up Procedures:
Ignition timing, carburetor/fuel injection adjustments, and general engine tuning.
Depth:
Full factory level detail, covering everything from basic maintenance to complete overhauls and diagnostics.
Oil Change:
Refer to manual for specific intervals; typically every 5,000-10,000 km.
Tune Up:
Regular checks of ignition timing and fuel system adjustment recommended.
Engine Oil Type:
Refer to manual for recommended SAE viscosity grade and API service classification (e.g., 20W-50).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water.
Common Problems:
Rust in sills, floors, and around windows; Spica fuel injection system sensitivity and tuning; electrical gremlins; clutch wear.
Filters:
Manual will provide specific filter part numbers or cross-references for oil, fuel, and air filters.
