Alfa Romeo Sprint Workshop Service Repair Manual download

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Sprint Generation: First Generation Platform Codes: Type 116 Model Years Covered: 1976-1989 👋 Introduction Market Position Target Audience: Alfa Romeo repair mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Sprint

Generation:

First Generation

Platform Codes:

Type 116

Model Years Covered:

1976-1989

👋 Introduction

Market Position

Target Audience:

Alfa Romeo repair mechanics, professional technicians, dedicated enthusiasts, and owners seeking detailed repair information.

Competitive Analysis

Value Proposition:

Provides professional-grade diagnostic, repair, and maintenance information typically found only in authorized dealer workshops, at a fraction of the cost and with instant accessibility.

Key Features

Accessibility:

Instant download means no waiting for shipping, immediate access to critical repair data.

Detail Level:

Extremely detailed diagrams and descriptions, mirroring OEM workshop manuals.

Platform Support:

Cross-platform compatibility ensures usability across different operating systems.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

Compatibility:

Windows XP/Vista/Seven, macOS, Linux

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but implies comprehensive coverage)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, diagnosis, maintenance, timing, lubrication, cooling, fuel delivery, emissions control

Transmission Systems:

Transaxle (gearbox and differential) overhaul, maintenance, fluid specifications, clutch operation

Steering Systems:

Steering rack, column, linkage, power steering (if applicable), diagnosis and repair

Suspension Systems:

Front and rear suspension, shock absorbers, springs, bushings, wheel alignment specifications

Brake Systems:

Hydraulic system, caliper service, pad and disc replacement, drum brakes (if applicable), parking brake, ABS troubleshooting (if equipped)

Electrical Systems:

Wiring diagrams, component locations, battery, alternator, starter, lighting, ignition system, dashboard instruments, fuse/relay identification

Bodywork And Trim:

Body panel removal/installation, door mechanisms, glass replacement, interior trim, rust prevention and repair guidance

Climate Control Systems:

HVAC system operation, component service (blower, heater core, A/C components if applicable), refrigerant handling

TCS Systems:

Traction Control System (TCS) diagnosis and repair (if applicable for later models)

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt tensioning

Diagnostic Procedures:

Troubleshooting guides for common symptoms, fault code interpretation (if applicable), systematic diagnostic flowcharts

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and adjustment for all major systems

Overhaul Procedures:

Complete engine, transmission, and differential rebuild procedures with specifications and tolerances

Electrical Troubleshooting:

Detailed wiring diagrams for tracing faults, component testing procedures, circuit diagnosis

Parts Identification:

Illustrated parts catalog sections for accurate part identification and ordering

Technical Depth

Depth Of Information:

Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts

Diagnostic Capability:

Advanced diagnostic procedures and troubleshooting for complex issues

Repair Level:

From basic fluid changes to full engine and drivetrain rebuilds

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF, facilitating quick information retrieval

Print Quality

Digital Quality:

High resolution for clear viewing of text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family Common:

Alfa Romeo Boxer (various displacements, including 1.3L, 1.5L, 1.7L, 1.8L, 2.0L)

Engine Configuration:

Flat-four (Boxer), DOHC or SOHC depending on variant

Performance

Horsepower Range:

Approximately 75 hp to 130 hp, depending on engine variant and tuning

Torque Range:

Approximately 100 Nm to 180 Nm, depending on engine variant

Fuel System

Carburetor Variants:

Weber or Dell'Orto twin-choke carburetors were common on many models

Injection Variants:

Bosch L-Jetronic or similar fuel injection systems were introduced on later or performance variants

Cooling System

Cooling Type:

Water-cooled

Emission Controls

Emission Systems:

Catalytic converters (on later models), EGR, air injection systems depending on market regulations

🔧 Transmission

Standard

Gearbox Type:

5-speed manual transaxle

Optional

Automatic Transmission:

Not typically offered or very rare

Features

Drive Layout:

Front-wheel drive (FWD)

Clutch Type:

Hydraulically operated single dry plate clutch

Fluid Specifications

Transmission Fluid:

GL-4 gear oil, SAE 75W-90 or 80W-90 (specific viscosity depends on temperature and manufacturer recommendation - manual will detail this)

📐 Dimensions

Exterior

Body Styles:

3-door hatchback

Length:

Approx. 3,870 mm (152.4 in)

Width:

Approx. 1,610 mm (63.4 in)

Height:

Approx. 1,340 mm (52.8 in)

Wheelbase:

Approx. 2,330 mm (91.7 in)

Weights

Curb Weight:

Approx. 900-1000 kg (1984-2205 lbs), depending on engine and equipment

Gross Vehicle Weight:

Specifications vary by model and market

🛡️ Safety Features

Ratings

Crash Test Ratings:

No standardized international ratings (e.g., Euro NCAP) available for this era and model.

Active Features

Active Safety:

Standard disc brakes, often ventilated front discs. Power steering available on higher trims. ABS not standard on most early models.

Passive Features

Passive Safety:

Seat belts, reinforced safety cage. Safety features were less advanced compared to modern vehicles.

💡 Technology Features

Infotainment

Original Infotainment:

Basic AM/FM radio, cassette player (optional). Analog gauges for speed, RPM, fuel, temperature.

Driver Assistance

Driver Assistance Systems:

Very limited by modern standards. ABS and TCS were optional or introduced on later models and specific trims. Focus was on mechanical feedback and driver engagement.

Connectivity

Connectivity Features:

N/A (No built-in connectivity features like Bluetooth or USB).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type used. Manual will specify.

Timing Belt Interval:

Critical for boxer engines. Typically 50,000-70,000 km (30,000-45,000 miles) or 5 years. Manual is essential for correct interval.

Spark Plug Replacement:

Varies by plug type, typically 20,000-40,000 km (12,000-25,000 miles)

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-40 or 20W-50 recommended depending on climate. Manual will specify exact API and viscosity.

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Specific color/type may be recommended by Alfa Romeo.

Brake Fluid Type:

DOT 3 or DOT 4 (DOT 4 preferred for better performance). Manual will specify.

Known Issues

Rust And Corrosion:

Common issue for cars of this era, particularly in the sills, wheel arches, and floor pans due to construction and materials. Manual may offer rust prevention tips.

Timing Belt Tensioner:

Potential for failure if not maintained; a broken belt can cause catastrophic engine damage. Manual details correct replacement procedures.

Carburetor Tuning:

Carburetors require periodic adjustment and cleaning for optimal performance and emissions.

Electrical Gremlins:

Age-related issues with wiring insulation, connectors, and switches can lead to intermittent problems. Comprehensive wiring diagrams in the manual are crucial for diagnosis.

📚 Vehicle History

Brand Heritage

Alfa Romeo Legacy:

Alfa Romeo has a long history of sporty, driver-focused cars with distinctive styling and engaging performance.

Model Evolution

Sprint Development:

Developed by Alfa Romeo to compete in the compact/hatchback segment, building on the experience from models like the Alfasud. Designed by Giorgetto Giugiaro.

Production

Production Period:

1976-1989

Manufacturing Locations:

Italy (Pomigliano d'Arco plant)

Key Variants:

Sprint (base), Sprint Veloce (performance-oriented), Quadrifoglio Oro (top trim), Twin Spark versions for later years.

🏆 Awards & Recognition

Recognitions

Design Awards:

The Alfa Romeo Sprint's design by Giorgetto Giugiaro is widely acclaimed for its clean, sporty lines.

Ratings

Performance Reviews:

Generally praised for its sharp handling, peppy engines, and distinctive Italian character, though reliability and rust were often noted concerns.

Certifications

Historical Significance:

Represents Alfa Romeo's foray into the sporty compact hatchback segment, showcasing their engineering and design prowess of the era.