Target Audience:
Husqvarna motorcycle owners, independent repair shops, DIY mechanics
Value Proposition:
Provides essential technical data and repair procedures for maintaining and repairing 2004 Husqvarna TE610E and SM610S models, crucial for DIY enthusiasts and professional mechanics alike.
Features:
Instant download, comprehensive coverage, detailed diagrams, step-by-step instructions, PC/Mac compatibility.
Engine:
Engine overhaul, diagnosis, troubleshooting, internal components, lubrication system, cooling system
Fuel System:
Fuel injection system, carburetor (if applicable), fuel pump, fuel lines, fuel tank
Transmission:
Clutch, gearbox internal and external components, shifting mechanism, maintenance
Chassis:
Frame, swingarm, suspension (front and rear), steering system, wheel bearings
Brakes:
Hydraulic system, caliper overhaul, brake pad replacement, rotor specifications, bleeding procedure
Electrical System:
Ignition system, lighting, charging system, starter motor, battery, wiring diagrams, diagnostic codes
Bodywork:
Fairings, seat, fenders, plastics, mounting hardware
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake adjustments
Diagnostics:
Troubleshooting common issues, diagnostic codes, fault finding procedures
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Overhaul:
Complete engine and transmission rebuild procedures
Adjustments:
Carburetor adjustments, valve clearances, clutch engagement, suspension settings
Torque Specifications:
Includes essential torque values for critical fasteners across all systems for proper assembly.
Depth:
Comprehensive; covers everything from basic maintenance to complete engine rebuilds and advanced diagnostics
Detail Level:
Detailed step-by-step instructions, exploded views, diagrams, illustrations, specifications, and procedures
Engine Rebuild:
Includes detailed procedures for cylinder head, piston, crankshaft, connecting rod, and valve train rebuilds.
Suspension Tuning:
Covers fork and rear shock maintenance, seal replacement, oil changes, and basic adjustment parameters.
Electrical Diagnostics:
Provides detailed wiring diagrams for all electrical systems, aiding in troubleshooting and component testing.
Compatibility:
PC & Mac compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11 and macOS)
Printability:
Printable pages for physical reference
Binding:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Engine Type:
Single-cylinder, 4-stroke
Displacement:
Approximately 576cc (specific variations may exist)
Bore X Stroke:
Varies, research specific model for exact dimensions (e.g., ~94.5 x 102.0 mm)
Cooling System:
Liquid-cooled
Horsepower:
Varies by model and tuning, typically in the 40-50 HP range
Torque:
Varies by model and tuning, typically in the 45-55 Nm range
Fuel Delivery:
Carburetor (e.g., Mikuni TM40, Keihin FCR) or Fuel Injection depending on exact variant
Fuel Type:
Unleaded gasoline
Valve Train:
SOHC (Single Overhead Camshaft)
Oil Capacity:
Refer to manual for exact capacity, typically around 1.5-2.0 liters
Oil Type:
Motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40 or 15W-50, JASO MA certified)
Oil Change Interval:
Refer to manual for specific mileage/time intervals, generally every 2000-3000 km or annually.
Valve Clearance Check:
Refer to manual for intervals, typically every 4000-6000 km.
Air Filter Cleaning:
Frequency dependent on riding conditions, often every 1000-2000 km or as needed.
Coolant Type:
Ethylene glycol-based antifreeze mixture (e.g., 50/50 water/coolant)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, brake pads due to typical usage.
Potential Electrical:
Occasional issues with stator or rectifier, wiring harness integrity depending on model and maintenance history.
