Positioning:
The most comprehensive service, maintenance, and repair manual for the AMC AMX Javelin 1967-1973, aimed at owners and mechanics needing detailed, accurate information.
Value Proposition:
Offers complete coverage of all models, engines, and transmissions, providing a cost-effective solution compared to individual specialized manuals or proprietary repair shop data. Guarantees completeness and functionality.
Unique Selling Points:
Step-by-step instructions, exploded views, comprehensive electrical information, covers all model variants, identical to shop-used manuals, printable format, electronic delivery.
Intended Users:
AMC AMX and Javelin owners, classic car restorers, independent repair shops, and automotive technicians specializing in American classic vehicles.
Systems Covered:
General Information, Chassis, Powertrain, Electrical, Loads, Engine Mechanical, Engine Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Drive Axles, Suspension System (Front and Rear), Steering System, Brake System, Fuel Tank and Lines, Emissions Control System, Body, Interior Trim, Exterior Trim, Electrical Systems (Ignition, Lighting, Gauges, Accessories), Wiring Diagrams, Troubleshooting, Specifications
Procedures Included:
Step-by-step instructions for maintenance and repair, troubleshooting guides, exploded views, diagnostic procedures, component removal and installation, adjustments, fluid checks and changes, electrical system diagnosis and repair, torque specifications, wiring schematic interpretation.
Technical Depth:
Comprehensive from basic maintenance to in-depth repair and troubleshooting, suitable for professional mechanics and experienced DIY enthusiasts.
Wiring Schematics:
Comprehensive electrical diagrams for all major systems, including lighting, ignition, charging, instrumentation, and accessories. These are vital for troubleshooting electrical gremlins.
Chassis Components:
Detailed procedures for servicing the frame, body mounts, suspension components (control arms, springs, shock absorbers), steering gear, and wheel bearings.
Brake System Procedures:
Instructions for brake adjustment, drum brake relining, disc brake pad replacement, hydraulic system bleeding, master cylinder and wheel cylinder service, parking brake adjustment.
Engine Rebuild Procedures:
In-depth guides for engine overhaul, including cylinder head removal and service, piston and ring replacement, crankshaft and bearing service, camshaft and valvetrain adjustments, and engine assembly with precise torque specifications.
Parts Identification And Usage:
Although described as a service and repair manual, the mention of 'parts manual' in the product name implies inclusion of part identification, diagrams, and potentially part numbers for common replacement items, aiding in parts procurement.
Diagnostic Procedures:
Systematic diagnostic flowcharts and troubleshooting trees for common drivability, electrical, and mechanical problems will be a key feature of the manual.
Body And Trim Repair:
Includes procedures for body panel alignment, door and window adjustment, interior trim panel removal and installation, and exterior trim component replacement.
Searchable:
Implied by HTML structure within PDF, facilitating quick information retrieval.
File Type Description:
The 'html' file format reference within the PDF context indicates that the PDF is likely structured with hyperlinks and searchability features inherent to HTML, making navigation efficient.
Printability:
Yes, all pages are printable for workshop use.
Operating Systems:
Windows, Mac, Linux OS
Print Quality:
Professional Technical Manual Quality
Manual Integrity:
Stated as 'COMPLETE and INTACT as should be without any MISSING / CORRUPT part or pages'.
Primary Engine Options:
AMC's range of inline-six and V8 engines, including but not limited to: 232ci (3.8L) inline-6, 258ci (4.2L) inline-6 (later models), 290ci (4.7L) V8, 304ci (5.0L) V8, 360ci (5.9L) V8, 390ci (6.4L) V8, 401ci (6.6L) V8.
Performance Variability:
Horsepower and torque ratings varied significantly by engine displacement, carburetor setup (single or dual barrel), and tuning. Manual will provide specific figures for each engine variant.
Torque Specifications Engine Assembly:
Detailed torque specifications for critical engine components such as cylinder head bolts, main bearing caps, connecting rod bolts, and intake/exhaust manifolds are essential for engine longevity and will be provided.
Fuel Delivery:
Primarily carburetor-based fuel delivery. Systems covered include fuel pumps, fuel lines, fuel filters, and various carburetor models (e.g., Carter, Rochester Quadrajet, Holley) specific to engine and year.
Cooling System Type:
Pressurized liquid cooling system with radiator, fan (mechanical or electric in some variants), thermostat, water pump, and heater core. Manual will detail coolant types and capacities.
Lubrication System Type:
Wet sump lubrication system. Manual will detail oil types (e.g., SAE 30, 10W-30), capacities, filter part numbers (e.g., Fram PH8A or equivalent), and oil change intervals.
Engine Identification Codes:
Manual will likely provide engine block casting numbers and engine identification codes to help owners correctly identify their specific engine variant, crucial for ordering correct parts and understanding specifications.
Available Manual Transmissions:
Various manual transmissions, often 3-speed and 4-speed floor-shifted units (e.g., BorgWarner T-10, Chrysler A-833).
Available Automatic Transmissions:
AMC's "Twin-Grip" automatic transmissions, commonly the 3-speed TorqueFlite (Torque Command) variants adapted by AMC, and potentially others depending on year and engine.
Transmission Service Info:
Manual will include procedures for clutch adjustment, transmission fluid checks and changes (ATF type dependent on transmission), seal replacement, and internal component repair for both manual and automatic units. Torque specifications for transmission mounts and driveshaft connections will be provided.
Transmission Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions will be provided, allowing for performance tuning and differential gear ratio matching. Specific ratios for Muncie/Borg-Warner and Chrysler transmissions will be listed.
Wheelbase:
AMX: 108 inches; Javelin: 109 inches (typically).
Overall Length:
Varies by year and model, but generally around 190-195 inches.
Curb Weight:
Typically ranging from approximately 3,200 to 3,800 lbs, depending on engine and options.
Weight Distribution:
Manual will contain information on vehicle weight distribution for alignment and suspension tuning.
Axle Weight Ratings:
Front and rear axle weight ratings, as well as Gross Vehicle Weight Rating (GVWR), will be detailed for proper load management and maintenance.
Passive Safety Equipment:
Seat belts (lap belts standard, shoulder belts optional or standard on later models), padded dashboard, collapsible steering column (introduced later in the period), interior safety glass.
Interior Safety Design:
Information on interior safety design elements, such as door intrusion beams (if applicable by year), safety door latches, and shatter-resistant glass, will be present.
Active Safety Equipment:
Hydraulic drum brakes (front disc brakes became common/standard on performance models), dual-circuit master cylinder, power assist for brakes (optional), variable-ratio steering (optional).
Crash Test Information:
While official NCAP ratings for this era are not directly comparable to modern standards, the manual will provide information on structural design and safety features relevant to crashworthiness of the period.
Radio And Audio Systems:
Information on the operation and potential repair of factory-installed AM/FM radios, AM radios, and speaker systems will be included under the 'Electrical' and 'Accessories' sections.
Driver Assistance Features:
Features such as power steering (optional) and power brakes (optional) will be detailed in their respective system sections. No electronic driver assistance systems typical of modern vehicles.
Connectivity Features:
No electronic connectivity features as understood in modern vehicles. Manual covers analog electrical systems.
Recommended Maintenance Schedule:
Manual contains a 'Regular Service Interval Table' detailing recommended checks and services (e.g., oil changes, filter replacements, tune-ups, brake inspections) based on mileage or time intervals. Specific intervals for ignition points, spark plugs, and carburetor adjustments will be included.
Engine Oil Type:
Typically SAE 30 or 10W-30 API Service SG or ML, depending on engine and climate. Manual will specify exact types and API classifications.
Coolant Type:
Ethylene glycol-based antifreeze. Manual will specify mixture ratios (50/50) and potential for lead-free coolant compatibility.
Transmission Fluid Type:
For automatic transmissions, typically Dexron II or equivalent ATF. Manual will confirm the precise ATF specification for each transmission variant.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the correct type for safety and performance.
Common Wear Items And Issues:
Manual will address common wear items such as ignition points, condensers, spark plugs, fuel pumps, carburetors, U-joints, suspension bushings, brake components, and potential issues related to exhaust manifold gaskets or intake manifold vacuum leaks common in these models.
Ignition Timing And Carburetor Settings:
Detailed specifications for ignition timing (degrees BTDC), idle speed (RPM), carburetor jetting, and float levels for each engine and year will be provided, crucial for optimal performance and emissions.
Spark Plug Specifications:
Specific spark plug types (e.g., Champion, AC), gap settings (e.g., 0.032" - 0.035"), and torque specifications for installation will be listed for each engine.
Amc Positioning:
American Motors Corporation was known for producing value-oriented, innovative, and often niche vehicles, including sporty models that competed with larger manufacturers' offerings.
Amx Javelin Development:
The AMX (1968-1970) was initially a two-seater, performance-oriented variant of the Javelin. The Javelin (1968-1974) was AMC's popular pony car, offering various engine and trim levels. The manual covers the crucial early years of both models, charting their development and changes.
Amx Javelin Trim Levels:
Manual will differentiate between various trim levels (e.g., base Javelin, SST, AMX) and their associated feature sets, engines, and cosmetic differences, ensuring coverage of all variations.
Manufacturing Locations:
Primary production was at AMC's Kenosha, Wisconsin assembly plant.