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Aprilia Na 850 Mana 2011 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Year: 2011 Codes Model Code: RB 👋 Introduction Market Position Category: Sport Touring / Commuter Motorcycle Competitive Analysis Segment: Unique segment...
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mana 850
Year:
2011
Codes
Model Code:
RB
👋 Introduction
Market Position
Category:
Sport Touring / Commuter Motorcycle
Competitive Analysis
Segment:
Unique segment due to its automatic transmission; competes with other middleweight sport-tourers and nakeds but differentiates through ease of use.
Key Features
Transmission Innovation:
The Mana 850 is distinguished by its 'stepless' automatic transmission (CVT), offering motorcycle performance with scooter-like convenience.
Design Philosophy:
Designed for versatility, blending sporty handling with practicality for everyday use and touring.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
Approx. 400+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, disassembly, reassembly, tuning, troubleshooting for the 850cc V-twin engine.
Transmission:
Coverage of the innovative CVT (Continuously Variable Transmission) system, including operation, maintenance, and repair procedures.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, and fuel tank maintenance and troubleshooting.
Electrical System:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), starting system, battery, lighting, and electronic control unit (ECU) diagnostics.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, pads, discs, and ABS (if applicable) system diagnostics and servicing.
Suspension:
Front telescopic forks (including adjustment), rear mono-shock absorber, linkage, and related components servicing.
Chassis And Bodywork:
Frame, subframe, body panels, seat, fairings, and exhaust system removal, installation, and repair.
Cooling System:
Radiator, coolant, thermostat, fan, and water pump maintenance and bleeding procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), chain lubrication and adjustment, tire pressure checks, brake adjustments.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, error code interpretation (if applicable).
Engine Rebuild:
Complete engine overhaul procedures, including piston ring replacement, valve adjustments, gasket replacement, and torque specifications.
Transmission Service:
CVT belt inspection and replacement, variator maintenance, and clutch servicing.
Electrical Diagnostics:
Testing of sensors, actuators, ECU, and wiring harness continuity and resistance checks.
Brake System Overhaul:
Brake fluid bleeding, caliper seal replacement, piston servicing, and ABS component testing.
Suspension Tuning:
Fork oil change, seal replacement, and rear shock absorber adjustment procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic rider maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High resolution for clear text and diagrams.
Binding Type
Binding:
Not Applicable (Digital)
Paper Type
Paper:
Not Applicable (Digital)
Searchability
Text Search:
Fully searchable text content for quick information retrieval.
Navigation
Hyperlinks:
Includes internal hyperlinks for easy navigation between sections and topics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin
Displacement:
839.3 cc
Bore X Stroke:
92 mm x 63 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 76 hp (56 kW) @ 8,000 rpm
Torque:
Approx. 75 Nm (55 lb-ft) @ 5,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with ride-by-wire throttle
Fuel Type:
Unleaded gasoline, minimum 95 octane
Engine Management
ECU:
Magneti Marelli electronic control unit
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) with three rider-selectable modes: Touring, Sport, and Manual (sequential gear shifting via handlebar buttons).
Optional
Alternative Transmissions:
None.
Features
Drive System:
Chain drive
Clutch:
Wet multi-plate automatic clutch
Fluid Specifications
Transmission Fluid:
Refer to manual for specific CVT fluid type and capacity. Typically a specialized ATF or scooter transmission fluid.
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (84.6 in)
Width:
Approx. 810 mm (31.9 in)
Height:
Approx. 1,100 mm (43.3 in)
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Wet Weight:
Approx. 230 kg (507 lbs)
Fuel Capacity:
18.0 Liters (4.75 US gal)
Payload Capacity:
Refer to manual for specific rider and luggage weight limits.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety ratings are generally not standardized like automobiles).
Active Features
Brakes:
Optional ABS (Anti-lock Braking System) available on some models/trims.
Lighting:
Halogen headlights, LED taillight and turn signals.
Passive Features
Frame:
Steel Trellis frame for rigidity and rider feedback.
Ergonomics:
Upright riding position designed for comfort and control.
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster with speedometer, tachometer, gear indicator (for manual mode), fuel gauge, clock, and diagnostic indicators.
Driver Assistance
Throttle Control:
Ride-by-wire electronic throttle control enhances responsiveness and enables selectable engine maps.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for fault code reading and data logging, essential for advanced troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter:
Inspect every 6,000 km (3,700 miles), replace as needed or at major service intervals.
Spark Plugs:
Replace every 12,000 km (7,500 miles) or as per manual recommendation.
Valve Check:
Recommended at 12,000 km (7,500 miles) or as per manual recommendation for initial checks, then as needed.
Cv Belt Inspection:
Inspect condition and tension regularly, typically recommended replacement interval around 20,000-30,000 km (12,500-18,500 miles), refer to manual for exact specification.
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG or higher, JASO MA certified. Capacity approx. 2.4 Liters with filter change.
Coolant:
Mixture of distilled water and ethylene glycol based antifreeze (50/50 ratio). Ensure motorcycle-specific coolant compatibility.
Brake Fluid:
DOT 4.
Known Issues
Cv Belt Wear:
CVT belt wear can be a factor; proper maintenance and riding style are crucial. Manual provides inspection criteria.
Electrical Connections:
Some users report potential for corrosion in electrical connectors if exposed to harsh weather; manual offers guidance on inspection and protection.
Rear Shock ABSorber:
While generally robust, occasional wear on the rear shock seals or damping performance degradation over time may necessitate service or replacement. Manual details servicing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, known for performance motorcycles.
Model Evolution
Mana Series:
The Mana 850 was introduced in 2007 and continued with updates through various model years, with the 2011 model representing an evolution of its innovative automatic powertrain.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
The Mana 850 was well-received for its innovative automatic transmission and practicality, though its unique powertrain placed it in a niche market.
Ratings
Expert Reviews:
Praised for its versatility and ease of use in urban and touring environments; criticized by some purists for deviating from traditional manual transmission motorcycle experience.