Aprilia Atlantic 125 200 250 500 Sprint 2003 Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Model Variant: Sprint Model Year: 2003 Codes Engine Codes: Likely Rotax 125 (4-stroke, 1-cylinder), Rotax 200 (4-stroke, 1-cylinder), Piaggio 250 (4-stroke, 1-cylinder,...

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类型: Motorcycle

斯库: 73850

标签: 2003 Aprilia Atlantic 125 Atlantic 200 Atlantic 250 Atlantic 500 Sprint Misc Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Atlantic

Model Variant:

Sprint

Model Year:

Codes

Engine Codes:

Likely Rotax 125 (4-stroke, 1-cylinder), Rotax 200 (4-stroke, 1-cylinder), Piaggio 250 (4-stroke, 1-cylinder, Quasar engine), Piaggio 500 (4-stroke, 1-cylinder, Master engine)

👋 Introduction

Market Position

Category:

Maxi-scooter

Target Audience:

Commuters, touring riders, riders seeking comfort and practicality in a scooter.

Competitive Analysis

Competitors:

Yamaha T-Max, Suzuki Burgman, Honda Silver Wing, Kymco Xciting, Piaggio X8/X9.

Key Features

Design Philosophy:

Comfortable ergonomics, large under-seat storage, good weather protection, capable for both urban commuting and highway touring.

Engine Options:

Versatile engine range catering to different licensing classes and performance expectations.

Handling:

Larger chassis and wheel sizes contribute to more stable handling compared to smaller scooters.

📋 Manual Details

Coverage Areas

Models Covered:

Aprilia Atlantic 125, Aprilia Atlantic 200, Aprilia Atlantic 250, Aprilia Atlantic 500, Aprilia Atlantic Sprint

Model Years Covered:

Primarily 2003, but likely extends to adjacent model years with minor variations.

Page Count

Estimated Page Count:

Likely 300-500 pages, typical for a comprehensive service manual covering multiple engine variants.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English (Standard for most service manuals of this era and origin, though other languages may exist)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system.

Engine Management:

Fuel injection system (EFI), ignition system, electronic control unit (ECU) diagnostics and troubleshooting, sensor operations.

Transmission:

Automatic transmission (CVT - Continuously Variable Transmission) disassembly, inspection, belt replacement, roller weights, torque converter.

Chassis:

Frame inspection, front fork assembly, rear suspension, bearings, swingarm.

Brakes:

Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, disc and pad replacement, bleeding procedure.

Electrical System:

Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), horn, fuses, relays, ignition switch.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injector cleaning and testing.

Cooling System:

Radiator, cooling fan, coolant hoses, thermostat, coolant capacity and type.

Exhaust System:

Exhaust manifold, muffler, catalytic converter (if applicable), exhaust gaskets.

Bodywork:

Fairing removal and installation, seat, storage compartments, body panel repair and replacement.

Wheels And Tires:

Wheel bearing inspection and replacement, tire mounting and balancing, recommended tire pressures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment (if applicable to specific variants), fluid level checks.

Troubleshooting:

Diagnostic flowcharts for common problems, fault code interpretation, electrical system troubleshooting.

Engine Repair:

Full engine rebuild procedures, component specifications, torque values for critical fasteners, valve clearance adjustment.

Transmission Repair:

CVT belt replacement, clutch assembly service, gear oil changes.

Brake System Maintenance:

Brake fluid flush and replacement, caliper servicing, pad replacement.

Electrical Diagnostics:

Wiring harness repair, component testing, battery charging system checks.

Suspension And Steering:

Fork oil change, seal replacement, steering head bearing adjustment.

Bodywork Repair:

Panel alignment, fastener torque specifications for body panels.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to full engine and transmission overhauls. Includes detailed troubleshooting guides and specifications.

Diagnostic Level:

Advanced, including procedures for using diagnostic tools and interpreting sensor data.

📊 Manual Specifications

File Format

Format:

Searchable Text:

Likely, depending on the OCR quality of the original document.

Print Quality

Print Quality:

Good, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled (common for most variants)

Displacement 125Cc:

Approximately 124.9 cc (Rotax engine variant)

Displacement 200Cc:

Approximately 197.9 cc (Rotax engine variant)

Displacement 250Cc:

Approximately 244 cc (Piaggio Quasar engine variant)

Displacement 500Cc:

Approximately 492 cc (Piaggio Master engine variant)

Performance

Horsepower 125Cc:

Approx. 15 HP (varies by specific model year/tune)

Horsepower 200Cc:

Approx. 19 HP (varies by specific model year/tune)

Horsepower 250Cc:

Approx. 22 HP (varies by specific model year/tune)

Horsepower 500Cc:

Approx. 40 HP (varies by specific model year/tune)

Torque 500Cc:

Approx. 45 Nm (varies by specific model year/tune)

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Grade:

Unleaded gasoline, minimum 95 RON (Recommended)

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch

Optional

Optional Types:

N/A (All variants equipped with CVT)

Features

Features:

Smooth acceleration, variable gear ratios for optimal engine performance across speed ranges.

📐 Dimensions

Exterior

Length:

Approx. 2170 mm (for 500cc, others may vary slightly)

Width:

Approx. 780 mm (handlebar width)

Height:

Approx. 1330 mm (to top of windscreen)

Weights

Dry Weight 125Cc:

Approx. 160 kg

Dry Weight 500Cc:

Approx. 190 kg

Fuel Tank Capacity:

Approx. 14 Liters

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is not typically rated by standard automotive crash test agencies like NHTSA/Euro NCAP)

Active Features

Braking System:

Combined Braking System (CBS) on some models, offering linkage between front and rear brake levers.

Lighting:

Halogen headlights, LED taillight and turn signals (depending on exact specification).

Passive Features

Frame Construction:

High-strength steel frame providing stability.

Tyres:

Larger diameter wheels (e.g., 14-inch front) improve stability and comfort.

💡 Technology Features

Infotainment

Features:

Basic instrument cluster with speedometer, odometer, fuel gauge, coolant temperature warning light. May include analog or digital elements depending on trim.

Driver Assistance

Features:

Combined braking system (CBS) on some models.

Connectivity

Features:

N/A (No modern connectivity features like Bluetooth or smartphone integration).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km or 1 year (whichever comes first), verify in manual for exact mileage.

Oil Filter Replacement:

Concurrent with engine oil changes.

Air Filter Service:

Every 12,000 km or 1 year, inspect more frequently.

Spark Plug Replacement:

Every 12,000 km (recommend checking for specific plug type and gap).

Cvt Belt Inspection:

Inspect at 12,000 km, replace as needed (typically around 20,000-24,000 km, depends heavily on usage).

Fluid Specifications

Engine Oil Type:

Synthetic SAE 5W-40 API SL or higher, JASO MA compliant (Crucial to verify exact specification for each engine variant).

Engine Oil Capacity:

Approx. 1.3-1.8 Liters (depending on engine variant, check manual for exact figure and procedure).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors, mix 50/50 with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Gear Oil Type:

Specific gear oil for automatic transmission (check manual, often SAE 80W-90 or similar).

Known Issues

Common Problems:

CVT belt wear, potential electrical gremlins (common in some Italian scooters of this era), fuel injector clogging on older models, starter motor issues, fork seal leaks.

Maintenance Recommendations:

Strict adherence to the maintenance schedule, especially for CVT components and engine oil, is vital for longevity.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer with a strong racing heritage in motorcycles, known for performance and innovation.

Model Evolution

Launch Year:

The Aprilia Atlantic line was introduced in the early 2000s, with the 2003 model representing an established iteration.

Key Developments:

The Atlantic line evolved with engine updates and shared components with Piaggio group products (especially for 250cc and 500cc models), leveraging Piaggio's expertise in scooter technology.

Production

Manufacturing Location:

Primarily Italy.

🏆 Awards & Recognition

Recognitions

Awards Received:

Not widely documented for specific model awards, but generally recognized for its comfortable ride and practicality within the maxi-scooter segment.

Ratings

Consumer Reviews:

Generally positive for comfort and touring capability, with typical feedback regarding maintenance and reliability often mirroring other Italian scooters of the period.