🏷️ Basic Information

Make:

Aprilia

Model:

Caponord 1200

Model Variant:

Caponord 1200 Rally

Production Years Covered:

2014-2015

Vin Decoder Start Year:

2014

Vin Decoder End Year:

2015

👋 Introduction

Motorcycle Segment:

Adventure Touring (ATV) / Sport Touring

Target Audience:

Riders seeking a versatile motorcycle for long-distance touring, commuting, and light off-road capability (especially the Rally variant).

Key Competitors 2014 2015:

BMW R1200GS/GSA, Ducati Multistrada 1200, KTM 1190 Adventure, Yamaha Super Ténéré, Triumph Tiger Explorer.

Engine Type:

V-Twin (90-degree)

Throttle Control:

Ride-by-Wire

Traction Control:

Aprilia Traction Control (ATC)

ABS:

Standard Anti-lock Braking System

Suspension Variant Distinction:

Rally model features spoke wheels and increased suspension travel/ground clearance for off-road bias.

📋 Manual Details

Manual Type:

Service Repair Manual

Language:

English

Format:

Digital (likely PDF, assuming dealer-use implies electronic access)

Estimated Page Count:

Detailed, likely 500+ pages (typical for comprehensive service manuals)

📖 Manual Coverage

Engine Mechanical:

Full disassembly, inspection, and reassembly of engine components (cylinder head, pistons, crankshaft, valve train, lubrication system)

Engine Management Electronic:

EFI system, ignition system, sensors, actuators, ECU diagnosis and troubleshooting, wiring diagrams

Fuel System:

Fuel pump, injectors, fuel lines, fuel pressure regulation, tank maintenance

Cooling System:

Radiator, cooling fan, coolant circulation, thermostat, troubleshooting leaks

Exhaust System:

Mufflers, catalytic converter, exhaust manifold inspection and replacement

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly and reassembly, final drive maintenance (chain, sprockets for standard model; shaft drive maintenance for Rally variant likely covered)

Brakes:

Hydraulic system, brake caliper overhaul, pad replacement, disc inspection, ABS system (if equipped), bleeding procedures

Suspension:

Front fork (including potential semi-active systems on some Caponord 1200 variants), rear shock absorber, linkage, adjustment and service

Steering:

Handlebar, steering head bearings, troubleshooting play and stiffness

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system, lighting, horn, instrumentation, fault finding, wiring diagrams

Chassis Frame:

Frame inspection, swingarm, wheels, spokes, tires, mounting procedures

Bodywork Fairings:

Removal and installation of fairings, panels, seats, luggage systems (if applicable), lighting components

Instrumentation Controls:

Dashboard functions, switchgear, throttle, clutch levers, brake levers, control cables

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common and uncommon issues, diagnostic codes (if applicable)

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain lubrication/adjustment, brake fluid checks, tire pressure checks

Major Service:

Valve clearance adjustment, fuel system cleaning, coolant flush, brake system service

Engine Rebuild:

Complete engine disassembly, inspection, component replacement, torque specifications, assembly sequence

Electrical Diagnostics:

Wiring diagram interpretation, testing of electrical components, troubleshooting electrical faults

Suspension Adjustment Overhaul:

Fork oil changes, seal replacement, shock absorber service, sag adjustment

Brake System Maintenance:

Brake pad replacement, caliper servicing, bleeding procedures, ABS component testing

Bodywork Repair:

Panel removal and installation, fairing repair, decal application

Troubleshooting Guides:

Systematic approaches to diagnose and resolve performance issues, starting problems, unusual noises, etc.

Depth Of Information:

Comprehensive, covering all aspects from basic maintenance to in-depth engine and electrical system repairs. Suitable for professional technicians and advanced DIY mechanics.

Diagnostic Capability:

High, includes detailed diagnostic procedures, fault code interpretation (if applicable), and troubleshooting trees.

Rebuild Procedures:

Full rebuild procedures for major components like the engine and transmission.

📊 Manual Specifications

Digital Format:

PDF (assumed, standard for dealer manuals)

Searchable Text:

Likely Yes (if officially digitized)

Image Resolution:

High-resolution illustrations and diagrams

Digital Delivery Method:

Downloadable file

Print Version Paper:

N/A (digital product)

⚙️ Engine Specifications

Engine Code:

V985M (based on RSV4 engine family, adapted)

Engine Configuration:

Longitudinal 60-degree V-Twin, 4-stroke, liquid-cooled

Displacement:

1197 cc

Bore X Stroke:

94 mm x 86.6 mm

Valve Train:

DOHC, 8 valves (4 per cylinder)

Horsepower Peak:

Approx. 130 HP @ 8,000 RPM (claimed)

Torque Peak:

Approx. 10.1 kgm (99 Nm / 73 lb-ft) @ 6,000 RPM (claimed)

Fuel Delivery:

Sequential multi-point EFI with Ride-by-Wire throttle control

Fuel Type:

Unleaded gasoline, minimum 95 RON

Fuel Tank Capacity:

24 Liters (6.3 US gal)

Oil Type Capacity:

SAE 10W-50, API SG/SH/SJ or ACEA A3, approx. 3.8 liters without filter, 4.0 liters with filter (refer to manual for exact specification and capacity)

Ignition Type:

Electronic ignition with spark advance

🔧 Transmission

Gearbox Type:

6-speed sequential manual gearbox

Clutch Type:

Hydraulically operated, multi-plate wet clutch

Drivetrain Standard Model:

Chain driven final drive

Drivetrain Rally Model:

Shaft driven final drive (distinct feature)

Transmission Oil Type:

Refer to manual (typically SAE 75W-90 for shaft drive, or specific gearbox oil for chain drive models)

📐 Dimensions

Overall Length:

Approx. 2200 mm (may vary slightly)

Overall Width:

Approx. 920 mm (may vary slightly)

Seat Height:

Adjustable: 840 mm / 820 mm (low setting)

Wheelbase:

Approx. 1505 mm

Dry Weight:

Approx. 214 kg

Kerb Weight:

Approx. 238 kg (with fluids, ready to ride)

Max Load:

Refer to manual (typically driver + passenger + luggage)

🛡️ Safety Features

ABS System Type:

Bosch 9ME multi-channel ABS (likely, common for the era)

Traction Control Levels:

Three levels of Aprilia Traction Control (ATC) intervention.

Braking System:

Dual 320mm front discs with radial calipers, 240mm rear disc. Brembo components likely used.

Lighting:

Halogen headlights (dual bulbs), LED taillight

💡 Technology Features

Dashboard Display:

Multi-function LCD display with analogue tachometer. Features may include gear indicator, fuel gauge, trip computer, ATC level.

Ride By Wire:

Electronic throttle control for precise engine management and response.

ABS Integration:

Integrated ABS system, adjustable or disableable depending on model/mode.

Optional Accessories:

May support optional accessories like GPS mounts, USB chargers, heated grips, which could be detailed in supplemental materials or the manual.

🔧 Maintenance

Oil Filter Change:

Every 10,000 km or 1 year, whichever comes first (typical for modern bikes, refer to manual for exact)

Valve Clearance Check:

Every 20,000 km (typical, refer to manual)

Air Filter Inspection:

Every 10,000 km, clean/replace as needed

Spark Plug Replacement:

Every 20,000 km (typical)

Engine Oil Specification:

SAE 10W-50, API SG/SH/SJ or ACEA A3 (verify specific Aprilia recommendation in manual)

Coolant Type:

Ethylene glycol based, antifreeze with corrosion inhibitor (e.g., Motorex M3.0 or equivalent)

Brake Fluid Type:

DOT 4 (verify specific Aprilia recommendation)

Common Wear Items:

Clutch wear, suspension seals, chain and sprockets (standard model), front brake pads due to touring use.

Potential Electrical Gremlins:

As with many complex Italian motorcycles, early models could exhibit minor electrical glitches; this manual would be crucial for troubleshooting.

Rattle Noise:

Some owners reported a slight rattle from the engine area under certain conditions; the manual would help identify potential causes.

📚 Vehicle History

Aprilia Legacy:

Aprilia has a strong heritage in motorsport, particularly in smaller displacement classes and World Superbike, known for innovative chassis and engine design.

Caponord Lineage:

The Caponord name has been used by Aprilia for touring-oriented motorcycles since the late 1990s (e.g., Caponord ETV 1000). The 1200 model represents a significant update with modern technology and a larger displacement engine.

Model Introduction Year:

The Caponord 1200 was introduced in 2013, with the Rally variant following in 2014.

Manufacturing Location:

Italy

🏆 Awards & Recognition

Model Awards:

While specific awards for the 2014-2015 model year are not widely publicized, the Caponord 1200 was generally well-received by the press for its comfort, performance, and value proposition in the adventure-touring segment.