Aprilia Mojito 150 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito 150 Model Variant: Retro Scooter Product Type: Factory Service Repair Manual 👋 Introduction Market Position Market Segment: Urban commuter scooter, retro styling...

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类型: Motorcycle

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标签: Aprilia Mojito Mojito 150 Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Mojito 150

Model Variant:

Retro Scooter

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Market Segment:

Urban commuter scooter, retro styling

Competitive Analysis

Key Competitors:

Vespa LX150, Kymco Agility 150, SYM Fiddle II 150, Honda PCX150 (depending on specific model year and market)

Key Features

Unique Selling Points:

Distinctive retro styling, Aprilia's European engineering heritage, nimble handling for urban environments

Manual Value Proposition

Utility For Owner:

Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving on dealership costs and extending vehicle lifespan

📋 Manual Details

Coverage Areas

General Coverage:

Repair, maintenance, adjustments, and troubleshooting

Intended Audience:

Professional mechanics and DIY enthusiasts

Page Count

Estimated Page Count:

Likely between 200-400 pages (typical for comprehensive service manuals of this era and type, specific count not provided in product info)

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English (implied by product description, though other languages may exist for specific markets)

Format

Format:

Digital (likely PDF, common for modern sales, but physical copies were also standard)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, piston, crankshaft, lubrication system, cooling system (if applicable), valve timing, compression testing

Fuel System:

Carburetor (or fuel injection system for later models), fuel pump, fuel lines, fuel filter, fuel tank

Ignition System:

Ignition timing, spark plugs, ignition coil, CDI unit, wiring diagrams

Transmission Drivetrain:

Automatic transmission (CVT), clutch operation, belt drive, roller weights, gear oil specifications, final drive

Brakes:

Front and rear brake systems (disc and/or drum), brake fluid specifications, bleeding procedures, caliper/drum inspection and service

Suspension:

Front forks, rear shock absorber, spring replacement, oil levels, bushings

Electrical System:

Battery, charging system (alternator/stator), starter motor, lighting system, horn, indicators, wiring diagrams, component testing

Bodywork Chassis:

Frame inspection, body panel removal/installation, seat, handlebars, footboards, fairings, storage compartment

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure, tire types, rim specifications

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, brake pad inspection, tire pressure checks, general lubrication

Troubleshooting:

Diagnostic flowcharts, common problems and solutions, symptom-based diagnosis

Disassembly Assembly:

Step-by-step instructions for removing and reinstalling all major components

Repair Rebuild:

Detailed procedures for repairing or rebuilding engine, transmission, brakes, and other systems

Adjustments:

Carburetor tuning, brake adjustments, clutch adjustment, idle speed adjustment

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine rebuilds and advanced electrical diagnostics

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) - enabling searchability, zoom capability, and easy printing of specific pages

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity (assumed for quality manuals)

Binding Type

Physical Binding Type:

Spiral-bound or perfect-bound (for printed versions) allowing for flat opening on workbenches

Paper Type

Physical Paper Type:

Durable, coated paper to resist grease and shop environments (for printed versions)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, OHC

Displacement:

Approximately 150cc (specific cubic centimeters may vary slightly by exact model year, e.g., 149.6cc)

Bore X Stroke:

Typical for this class, e.g., 52.4mm x 57.8mm (specifics confirmed in manual)

Cooling System:

Air-cooled

Performance

Horsepower:

Estimated 11-13 HP at ~7,500 RPM (exact figures require manual confirmation)

Torque:

Estimated 11-12 Nm at ~6,000 RPM (exact figures require manual confirmation)

Fuel System

Fuel Delivery:

Carbureted (likely Mikuni or similar) for earlier models, potential for electronic fuel injection (EFI) in later iterations.

Carburetor Model:

Likely a 27-30mm CV carburetor (specific model number provided in manual)

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approximately 7-8 liters (specific capacity confirmed in manual)

Lubrication

Oil Type:

SAE 10W-40 or 15W-50, API SG or higher (specific recommendations in manual)

Oil Capacity:

Approximately 0.9 - 1.0 liters (including filter replacement) - precise capacity in manual

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT)

Optional

Transmission Options:

N/A (CVT is standard for this model)

Features

Drive Type:

Belt drive to rear wheel

Final Drive Oil Type:

Gear oil, SAE 80W-90 or equivalent (specific type and quantity in manual)

📐 Dimensions

Exterior

Length:

Approx. 1860 mm (specifics confirmed in manual)

Width:

Approx. 700 mm (specifics confirmed in manual)

Height:

Approx. 1150 mm (specifics confirmed in manual)

Wheelbase:

Approx. 1320 mm (specifics confirmed in manual)

Weights

Dry Weight:

Approx. 120-125 kg (specifics confirmed in manual)

Curb Weight:

Approx. 130-135 kg (with fluids, specific weight in manual)

Cargo

Underseat Storage:

Standard for this model, capacity varies (details in manual)

🛡️ Safety Features

Ratings

Crash Test Data:

Not typically subjected to automotive-style crash testing; focus on rider safety design features. Manual covers safe operation.

Active Features

Braking System:

Front: Disc brake; Rear: Drum brake (or potentially dual disc on some variants, confirmed in manual).

Lighting:

Halogen headlight, LED taillight and indicators (depending on model year), ensuring visibility.

Passive Features

Frame Construction:

Steel tube frame, designed for stability and rider support.

Tires:

Tubeless tires, typical sizes: Front 120/70-13, Rear 130/60-13 (sizes confirmed in manual)

💡 Technology Features

Infotainment

Dashboard:

Analog speedometer, fuel gauge, indicator lights (specific layout detailed in manual)

Driver Assistance

Features:

N/A (basic scooter; no electronic driver aids typically found in cars)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000-5,000 km or annually, whichever comes first (specific recommendation in manual)

Air Filter Check Clean:

Every 3,000-5,000 km, replace as needed (specifics in manual)

Spark Plug Inspection Replacement:

Inspect every 6,000 km, replace as needed (specifics and plug type in manual)

Cvt Belt Inspection:

Inspect every 6,000-10,000 km, replace as recommended (belt wear is critical)

Fluid Specifications

Brake Fluid:

DOT 4 (specified in manual)

Coolant:

N/A (Air-cooled engine)

Known Issues

Common Wear Items:

CVT belt, brake pads, tires, suspension bushings, and carburetor jetting can require attention over time. Manual provides guidance on inspection and replacement.

Electrical Gremlins:

Intermittent electrical issues can occur on older scooters; the manual's wiring diagrams and troubleshooting sections are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian manufacturer, known for performance motorcycles and scooters.

Model Evolution

Introduction Period:

The Mojito model line was introduced in the late 1990s/early 2000s, with the 150cc variant being a popular iteration.

Design Philosophy:

Emphasizes retro aesthetics combined with modern scooter functionality.

Production

Manufacturing Location:

Primarily manufactured in Italy, with some components possibly sourced globally.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the Mojito 150 are not widely publicized; however, Aprilia as a brand has a strong racing heritage and reputation for performance and design.