🏷️ Basic Information

Make:

Aprilia

Model:

Mana 850

Year:

2007 onwards

Engine Code:

V2 M1000

👋 Introduction

Positioning:

The Aprilia Mana 850 carved a unique niche in the motorcycle market as an innovative sport-touring machine featuring an automatic transmission, making it accessible to a wider range of riders. This manual caters to owners and technicians looking for in-depth service information.

Competition:

Competed against other large-displacement sport-touring motorcycles, though its automatic transmission set it apart. This manual provides a competitive advantage for owners by offering comprehensive DIY or professional service capabilities.

Unique Selling Points:

The Mana 850's standout feature is its CVT, offering two distinct automatic modes (Touring and Sport) and a manual override option. This manual thoroughly details the maintenance and repair of this innovative drivetrain.

📋 Manual Details

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Clutch, Chassis, Suspension, Brakes, Electrical System, Lighting, Instruments, Bodywork, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams

Page Count:

Approximately 350-450 pages (typical for a comprehensive service manual of this type)

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of the V-twin engine, including cylinder heads, pistons, crankshaft, camshafts, valve train, oil pump, and timing components.

Fuel System:

Inclusion of fuel injection system (EFI) components, sensors, actuators, fuel pump, pressure regulator, throttle body, and troubleshooting for fuel delivery issues.

Ignition System:

Coverage of ignition coil operation, spark plugs, crankshaft position sensor, and ignition timing adjustments if applicable.

Cooling System:

Maintenance and repair of the liquid cooling system, including radiator, coolant pump, thermostat, hoses, and fan operation.

Transmission And Drivetrain:

Detailed explanation of the Mana's unique Continuously Variable Transmission (CVT) system, including belt inspection and replacement, clutch operation, and final drive (chain drive) maintenance.

Chassis And Frame:

Information on frame inspection, alignment checks, and steering head bearing maintenance.

Suspension And Steering:

Front fork (telescopic) disassembly, assembly, oil change, and rear shock absorber maintenance. Steering system components and adjustments.

Braking System:

Front and rear brake caliper service, brake pad replacement, rotor inspection, brake fluid bleeding, and ABS system (if equipped) diagnostics.

Electrical System:

Comprehensive wiring diagrams for all electrical circuits, battery maintenance, starter motor, alternator, fuses, relays, and lighting systems.

Instruments And Controls:

Explanation of the instrument cluster, controls, switches, and their associated functions and diagnostics.

Bodywork And Trim:

Instructions for removing and reinstalling body panels, fairings, seats, and other cosmetic components.

Routine Maintenance:

Scheduled maintenance tasks, oil and filter changes, chain lubrication and adjustment, air filter replacement, spark plug replacement, and general inspection points.

Troubleshooting:

Systematic diagnostic procedures for common issues, fault code interpretation (if applicable), and step-by-step troubleshooting guides.

Repair Procedures:

Detailed, step-by-step instructions for all major repair tasks, including engine rebuilds, transmission servicing, brake overhauls, and electrical component replacement.

Torque Specifications:

Crucial torque values for all fasteners and critical components to ensure correct assembly and prevent damage.

Special Tools:

Identification and usage instructions for any specialized tools required for specific maintenance or repair procedures.

Wiring Diagrams:

Clear and detailed electrical wiring schematics for all systems, aiding in electrical troubleshooting and repair.

Depth:

Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Resolution:

High-resolution scans suitable for printing, with clear text and legible diagrams.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Search Functionality:

Searchable text allowing quick navigation and information retrieval.

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, 8-valve, SOHC V-twin

Displacement:

839.35 cc

Bore X Stroke:

97 mm x 111.7 mm

Compression Ratio:

9.4:1

Horsepower:

Approximately 76 hp (56 kW) @ 8,000 rpm

Torque:

Approximately 7.4 kgm (72.6 Nm) @ 6,000 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI) with ride-by-wire throttle control

Fuel Type:

Unleaded gasoline (minimum 95 octane recommended)

Fuel Tank Capacity:

Approximately 18.0 liters

Oil Type:

SAE 10W-40 Synthetic Motorcycle Oil (API SG/SH/SJ or higher, JASO MA)

Oil Capacity:

Approximately 2.4 liters (with filter change)

🔧 Transmission

Transmission Type:

Continuously Variable Transmission (CVT) with two modes (Touring, Sport) and manual override

Clutch:

Wet multi-plate clutch integrated with CVT

Transmission Fluid:

Specific CVT fluid, consult manual for exact type and capacity (often proprietary or specific ATF type)

Final Drive:

Sealed chain drive

📐 Dimensions

Length:

Approximately 2,260 mm

Width:

Approximately 800 mm (at handlebars)

Height:

Approximately 1,200 mm (at handlebars)

Wheelbase:

Approximately 1,500 mm

Dry Weight:

Approximately 230 kg

Wet Weight:

Approximately 250 kg (fully fueled)

Load Capacity:

Consult manual for specific rider and luggage weight limits.

🛡️ Safety Features

ABS:

Optional Anti-lock Braking System (ABS) available on some models.

Braking System Type:

Dual disc front brakes, single disc rear brake with braided steel lines.

Lighting:

Halogen headlamp, LED taillight, turn signals.

💡 Technology Features

Instrumentation:

Digital LCD instrument cluster displaying speed, RPM, gear selection (for manual mode), fuel level, clock, trip meters, and warning lights.

Throttle System:

Ride-by-wire electronic throttle control for precise fuel delivery and mode selection.

Charging Port:

Often equipped with a 12V power outlet for charging accessories.

🔧 Maintenance

Oil Change Interval:

Typically every 6,000 km or 12 months, whichever comes first. Consult manual for precise intervals.

Chain Maintenance Interval:

Lubrication and adjustment recommended every 1,000 km and after riding in wet conditions.

Air Filter Interval:

Inspection every 12,000 km, replacement as needed or at higher mileage intervals.

Spark Plug Interval:

Replacement typically around 24,000 km, but subject to wear.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water).

Brake Fluid Type:

DOT 4 brake fluid.

Common Wear Items:

CVT belt wear, rear brake pad wear due to torque, potential for electrical connection corrosion in exposed areas.

Potential Faults:

Some users report occasional issues with the CVT control unit or sensors if not properly maintained. Refer to the troubleshooting section in the manual for specific guidance.

📚 Vehicle History

Heritage:

Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments. The Mana 850 represents an innovative diversification into a more practical and accessible market segment.

Development:

The Mana 850 was first introduced in 2007, with subsequent minor updates and refinements. Its distinctive CVT system was a major development, aiming to simplify the riding experience.

Manufacturing:

Produced by Aprilia (a Piaggio Group company) in Italy.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the Mana 850 are not widely publicized, its innovative CVT system received attention for its contribution to motorcycle accessibility and convenience. This manual helps owners maintain this unique technology.