Category:
Adventure Sport Touring / Supermoto
Target Audience:
Owners of Aprilia Pegaso 650 Strada and Trail models seeking to perform maintenance and repairs.
Competitors:
BMW F650GS/Dakar, Suzuki V-Strom 650, Kawasaki KLR650.
Vehicle Appeal:
Versatile platform suitable for both commuting and light off-road adventures (Trail variant).
Manual Benefit:
Enables cost-effective maintenance and repair by empowering owners with factory procedures.
General Coverage:
Comprehensive service and repair for Aprilia Pegaso 650 Strada and Trail models.
Specific Systems:
Engine, transmission, electrical system, chassis, suspension, brakes, fuel system, cooling system, lubrication system, bodywork, and more.
Estimated Pages:
Estimated 300-500 pages (typical for comprehensive factory service manuals).
Type:
Factory Service Repair Manual
Operating Systems:
Windows, MAC
Software Required:
Adobe PDF Reader
Engine Disassembly Assembly:
Detailed procedures for complete engine disassembly and reassembly, including crankshaft, piston, cylinder, cylinder head, and timing components.
Cooling System:
Water pump maintenance, radiator, hoses, and coolant specifications.
Lubrication System:
Oil pump operation, oil filter replacement, and oil capacity specifications.
Fuel System:
Fuel injection system, fuel pump, injectors, and fuel filter maintenance.
Ignition System:
Ignition unit, spark plugs, and ignition timing procedures.
Clutch System:
Clutch assembly inspection, adjustment, and replacement procedures.
Electrical System:
Wiring diagrams, starter motor, battery, charging system, and lighting.
Chassis Suspension:
Front forks, rear shock absorber, steering system, and wheel bearings.
Brake System:
Brake fluid replacement, pad and disc inspection, caliper maintenance.
Scheduled Maintenance:
Detailed maintenance schedule covering all intervals and required services.
Troubleshooting:
Diagnostic procedures and solutions for common problems.
Repair Operations:
Step-by-step instructions for component repair and replacement.
Component Overhaul:
Individual component maintenance and overhaul procedures, including engine assembly and installation.
Depth:
Comprehensive factory-level repair and maintenance, suitable for both experienced mechanics and dedicated owners.
Quality:
High-resolution PDF, optimized for clear viewing and printing.
Printability:
Pages are designed to be easily printed for physical reference.
Binding Type:
N/A (Digital PDF download)
Paper Type:
N/A (Digital PDF download)
Engine Type:
Single-cylinder, four-stroke
Bore X Stroke:
100 mm x 83 mm (typical for Rotax 654 engine).
Valve Train:
DOHC, 4 valves per cylinder
Horsepower:
Approximately 48-50 HP (model year dependent).
Torque:
Approximately 60-63 Nm (model year dependent).
Injection Type:
Electronic Fuel Injection (EFI), often utilizing a Keihin or similar system.
Fuel Type:
Unleaded gasoline (95 RON recommended).
Type:
Wet sump, with oil filter.
Crash Test Results:
N/A (Motorcycle safety is typically assessed differently than cars).
Braking System:
Hydraulic disc brakes front and rear, often with optional ABS (Anti-lock Braking System).
Lighting:
Halogen headlights, LED taillight.
Frame Type:
Steel double-cradle frame.
Oil Change:
Recommended every 5,000 - 7,500 km or annually (refer to manual for exact intervals and oil type).
Spark Plug Replacement:
Typically every 10,000 - 15,000 km.
Air Filter Cleaning Replacement:
Inspect every 5,000 km, clean or replace as needed.
Engine Oil Type:
API SG/SH/SJ or higher, JASO MA certified, SAE 10W-40 or 15W-50 (check manual for exact viscosity and capacity).
Coolant Type:
Ethylene glycol-based antifreeze mixture, typically 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals.
Potential Faults:
Some models may experience voltage regulator issues, though this manual will cover diagnostics and repair.
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage.
Introduction Years:
The Pegaso 650 platform was introduced in the early 1990s, with the Strada and Trail variants evolving the concept.
Engine Origin:
The 650cc engine is typically a variant of the Rotax 654 engine, known for its robustness and widely used in other motorcycle models.