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Aprilia RS50 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS 50 Year: 2001 Generation Generation Identifier: Second Generation (2000-2005) Codes Chassis Code: AP8114410 👋 Introduction Market Position Segment: Entry-level sportbike, geared towards...
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类型: Motorcycle
厂商:
斯库: 602472
Aprilia RS50 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 50
Year:
2001
Generation
Generation Identifier:
Second Generation (2000-2005)
Codes
Chassis Code:
AP8114410
👋 Introduction
Market Position
Segment:
Entry-level sportbike, geared towards younger riders and A1 license holders
Competitive Analysis
Competitors:
Yamaha TZR50, Honda NSR50, Derbi GPR50
Key Features
Design:
Aggressive styling mimicking larger Aprilia sportbikes, aerodynamic fairings
Performance Focus:
Emphasis on sporty handling and acceleration within the 50cc class
Build Quality:
Renowned Aprilia build quality and attention to detail for its class
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive factory service and repair
Page Count
Page Count:
250
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, inspection, assembly, tuning, troubleshooting
Fuel System:
Carburetor adjustment (Dell'Orto PHVA 17.5 ED), fuel lines, fuel tank, fuel pump (if applicable)
Ignition System:
CDI unit, spark plug specifications, stator and rotor testing
Cooling System:
Radiator, water pump, thermostat, coolant type and capacity
Exhaust System:
Expansion chamber, muffler, gasket replacement
Transmission:
Clutch operation, gearbox disassembly, inspection, assembly, lubrication
Frame And Suspension:
Front fork (upside-down type), rear shock absorber, swingarm, linkage lubrication and adjustment
Braking System:
Front and rear brake caliper servicing, hydraulic system bleeding, pad replacement, disc inspection
Electrical System:
Wiring diagrams, lighting, horn, battery maintenance, starter motor, charging system
Bodywork And Trim:
Fairing removal and installation, seat, controls, instrumentation
Troubleshooting:
Diagnostic charts for common starting, running, and performance issues
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks
Engine Rebuild:
Top-end (piston, cylinder, head) and bottom-end (crankshaft, bearings) procedures
Carburetor Tuning:
Jetting adjustments, float height, idle speed setting
Suspension Setup:
Preload adjustment, damping settings (if applicable)
Brake Bleeding:
Step-by-step guide for hydraulic brake system bleeding
Electrical Diagnostics:
Component testing, continuity checks, voltage measurements
Special Tool Identification:
Lists and usage of specific Aprilia tools required for repairs
Technical Depth
Depth Level:
Expert; covers complete overhaul and advanced diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Displacement:
49.7 cc (3.03 cu in)
Bore X Stroke:
39.5 mm x 40.6 mm
Compression Ratio:
Approx. 7.4:1 (often variates with market regulations)
Power Output:
Typically around 6.5-7.0 HP at 9,000 RPM (restricted for A1 license)
Torque:
Approx. 5.0 Nm (3.7 lb-ft) at 8,500 RPM
Performance
Top Speed:
Legally restricted in many markets, often around 45 mph (72 km/h)
Fuel System
Carburetor:
Dell'Orto PHVA 17.5 ED
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Mixture:
Premix (oil mixed with gasoline) or separate oil injection system
Lubrication
Oil Type:
Two-stroke engine oil, API TC or JASO FD certified
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive (520 pitch)
📐 Dimensions
Exterior
Length:
Approx. 1940 mm (76.4 in)
Width:
Approx. 730 mm (28.7 in)
Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1340 mm (52.8 in)
Cargo
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 105 kg (231 lbs)
Fuel Tank Capacity:
13 Liters (3.4 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with European L1e-B moped regulations
Active Features
Brakes:
Front: 280mm disc with 2-piston caliper; Rear: 220mm disc with 2-piston caliper
Tires:
Front: 100/80-17; Rear: 130/70-17
Passive Features
Lighting:
Halogen headlamp, LED taillight
Chassis:
Aluminum alloy twin-spar frame for rigidity and light weight
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, speedometer, odometer, coolant temperature gauge, indicator lights
Driver Assistance
ABS:
Not equipped
Connectivity
Features:
Basic electrical systems, no advanced electronic features
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 3,000-5,000 km (1,800-3,000 miles) or annually
Spark Plug Replacement:
Every 6,000-8,000 km (3,700-5,000 miles)
Air Filter Cleaning:
Every 3,000 km (1,800 miles) or as needed based on conditions
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or after riding in wet conditions
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, 50% solution with distilled water
Brake Fluid Type:
DOT 4
Transmission Oil Type:
API GL-4, SAE 75W/90 or 80W/90 gear oil
Known Issues
Common Problems:
Carburetor jetting sensitivity to altitude and modifications, potential for exhaust gasket leaks, stator failure, clutch wear
Tune Up Frequency:
Regular tuning of the Dell'Orto carburetor is crucial for optimal performance and longevity
📚 Vehicle History
Brand Heritage
Brand Legacy:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes
Model Evolution
Generation Summary:
The 2001 RS50 is part of the second generation, featuring updated styling and chassis improvements over the first generation (1992-1999)
Production
Manufacturing Location:
Italy
Production Years For Model:
1992-2005 (with significant updates in 2000 for the second generation)
🏆 Awards & Recognition
Recognitions
Motorcycle Type:
Popular among young riders for its style and performance in the 50cc segment
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