aprilia rs50 Service Repair Manual download 2001-2003

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2001-2003 Codes Chassis Code: Not specified, but typically RS50 models of this era are identifiable by VIN Engine Code: Derbi D50B0...

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类型: Motorcycle

斯库: 602477

标签: 2001 2002 2003 Aprilia Featured Motorcycle Motorcycles RS Models RS50

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Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Year:

2001-2003

Codes

Chassis Code:

Not specified, but typically RS50 models of this era are identifiable by VIN

Engine Code:

Derbi D50B0 (common in this generation)

👋 Introduction

Market Position

Segment:

Lightweight sport motorcycle, popular for entry-level riders and performance enthusiasts.

Key Appeal:

Agile handling, sporty aesthetics derived from larger Aprilia models, capable 50cc performance.

Competitive Analysis

Competitors:

Yamaha TZR50, Honda NSR50, Gilera SMT/RCR50, Beta RR50.

Key Features

Design:

Full fairing, aggressive styling, under-seat exhaust (typical for this era).

Performance Focus:

Tuned for sporty performance within the 50cc class.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive mechanical and electrical repair, maintenance, and troubleshooting for Aprilia RS50 (2001-2003 models).

Secondary Coverage:

Includes detailed diagrams, specifications, and procedural steps.

Page Count

Estimated Pages:

Estimated 300-400 pages (typical for comprehensive service manuals of this type).

Manual Type

Type:

Service Repair Manual

Language

Language:

English (common for downloadable manuals of this nature).

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Engine disassembly, assembly, component inspection, torque specifications, timing, cooling system.

Fuel System:

Carburetor (Dell'Orto PHVA 12 or similar), fuel pump, fuel tank, fuel lines, fuel filter.

Ignition System:

Ignition coil, CDI unit, spark plug, wiring diagrams.

Exhaust System:

Exhaust pipe, muffler, gaskets, emissions controls (if applicable).

Transmission Clutch:

Clutch operation, adjustment, fluid, gearbox components, gear selection mechanism.

Cooling System:

Radiator, coolant, hoses, water pump, thermostat, bleeding procedure.

Electrical System:

Battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, turn signals), starter motor, wiring harness, fuses, switches.

Brakes:

Hydraulic front brake system (master cylinder, caliper, brake line, rotor), rear brake system (drum or disc depending on variant), brake fluid, bleeding procedures, pad replacement.

Suspension:

Front telescopic forks (Öhlins or Marzocchi common), rear monoshock absorber, linkage, adjustments, oil changes.

Steering:

Handlebars, steering head bearings, steering lock, adjustments.

Wheels Tires:

Wheel bearing replacement, tire pressure, tire size specifications, rim maintenance.

Chassis Frame:

Frame inspection, swingarm, subframe, engine mounts.

Bodywork:

Fairing removal and installation, seat, fuel tank cover, tail section, graphics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug checks, tire pressure checks, brake fluid level checks, coolant checks.

Troubleshooting:

Diagnostic charts for common problems related to starting, running, electrical issues, etc.

Engine Repair:

Full engine rebuild, piston ring replacement, cylinder inspection, valve adjustments (if applicable to 2-stroke).

Transmission Overhaul:

Gearbox disassembly, reassembly, clutch servicing.

Electrical Diagnostics:

Wiring schematic interpretation, testing of electrical components, fault finding.

Suspension Servicing:

Front fork oil change and seal replacement, rear shock absorber inspection.

Brake System Maintenance:

Brake pad replacement, caliper servicing, brake line replacement, bleeding.

Carburetor Tuning:

Adjustment of idle speed, mixture, jetting recommendations.

Technical Depth

Depth:

Detailed, suitable for experienced mechanics and skilled DIY enthusiasts.

Diagnostic Level:

Advanced diagnostics with wiring diagrams and component testing procedures.

Rebuild Scope:

Full mechanical and electrical system rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable for quick information retrieval.

Printability:

Printable pages for workshop use.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Downloadable PDF)

Paper Type

Paper:

N/A (Downloadable PDF)

⚙️ Engine Specifications

Primary Engine

Type:

Two-stroke, liquid-cooled, single-cylinder

Displacement:

49.7 cc

Bore X Stroke:

Approximately 39.5 mm x 40.3 mm

Compression Ratio:

Typically around 8.5:1 to 9.5:1 (varies by specific engine variant and tuning).

Performance

Horsepower:

Approximately 6-7 hp (stock, restricted for legal reasons in many markets; de-restricted potential is higher).

Torque:

Approximately 4-5 Nm (stock).

Fuel System

Carburetor Model:

Dell'Orto PHVA 12 VS (common, may vary slightly).

Fuel Type:

Unleaded gasoline with 2-stroke oil premix or separate oil injection system.

Cooling System

Type:

Liquid-cooled

Lubrication

System:

Premix or Autolube (oil injection).

🔧 Transmission

Standard

Type:

6-speed manual transmission

Optional

Optional Transmissions:

N/A (all RS50 models were manual).

Features

Clutch:

Wet multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 1945 mm (Varies slightly by year and fairing design)

Width:

Approx. 700 mm

Height:

Approx. 1100 mm (to top of handlebars)

Wheelbase:

Approx. 1330 mm

Weights

Dry Weight:

Approx. 105 kg

Gross Weight Limit:

Not specified in product info, typically around 250-300 kg for rider + passenger + luggage.

Cargo

Storage:

Minimal, under-seat storage area often present.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle safety ratings differ from automobiles; focus is on rider protection and system integrity).

Active Features

Braking:

Hydraulic front disc brake, rear drum or disc brake.

Lighting:

Headlight, taillight, brake light, turn signals.

Passive Features

Frame Construction:

Steel perimeter frame for rigidity and impact absorption.

Rider Ergonomics:

Sportbike riding position designed for control and aerodynamic efficiency.

💡 Technology Features

Infotainment

Features:

Basic analog instrumentation: speedometer, tachometer, odometer, coolant temperature warning light.

Driver Assistance

Features:

None beyond the inherent handling characteristics of the sportbike design.

Connectivity

Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Check level frequently, change 2-stroke oil if autolube system is used (or top up premix) as per manual; gearbox oil every 6,000-10,000 km.

Spark Plug Inspection:

Every 3,000-5,000 km (depending on usage and plug type).

Air Filter Cleaning:

Every 3,000-5,000 km, replace as needed.

Chain Lubrication Adjustment:

Every 500-1,000 km, or after riding in wet conditions.

Fluid Specifications

Engine Oil Type:

High-quality 2-stroke synthetic or semi-synthetic oil (specific API/JASO rating recommended).

Gearbox Oil Type:

API GL-4 or GL-5 SAE 75W/80 or 75W/90 gear oil (check manual for precise specification).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (typically 50/50 mix with distilled water).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Carburetor Clogging:

Common in older carbureted vehicles due to stale fuel; requires cleaning and proper jetting.

Exhaust Blockage:

2-stroke exhaust ports and mufflers can carbon up over time, reducing performance.

Electrical Connection Corrosion:

Can occur on older models, particularly in areas exposed to moisture.

Suspension Leaks:

Fork seals can degrade over time, leading to oil leaks.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian manufacturer renowned for its performance motorcycles, particularly in racing and sportbike segments.

Model Evolution

Rs50 Lineage:

The RS50 series has been Aprilia's flagship 50cc sportbike, embodying the design and technology of its larger siblings like the RS125 and RSV Mille.

Generation Details:

The 2001-2003 models represent a significant iteration, often featuring updated styling and mechanical components from previous generations.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Market Perception:

Consistently regarded as one of the best-handling and most stylish 50cc sportbikes of its era.

Ratings

Enthusiast Reviews:

Highly praised for its premium feel and performance capabilities, often outperforming competitors in stock form.

Certifications

Compliance:

Designed to meet European 50cc moped regulations (horsepower and speed restrictions may apply depending on region).