Market Position:
The Aprilia RSV Mille was Aprilia's flagship superbike, positioned as a high-performance, Italian-engineered sportbike rivaling European and Japanese counterparts. Known for its potent V-twin engine and sophisticated chassis.
Competitive Analysis:
Competed with models such as the Ducati 916/996 series, Yamaha YZF-R1, Suzuki GSX-R1000, and Honda CBR900RR Fireblade.
Key Features:
Rotax V-twin engine, advanced Öhlins suspension (on some models), Brembo brakes, distinctive Italian styling.
Systems Covered:
Engine, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Electrical System, Bodywork, Pre-Delivery
Engine From Vehicle:
Procedures for complete engine removal and reinstallation from the chassis.
Electrical System:
Detailed wiring diagrams, component identification, troubleshooting for starting, ignition, lighting, and instrumentation systems.
Braking System:
Disassembly, inspection, and reassembly of front and rear brake calipers, master cylinders, lines, and discs. Bleeding procedures.
Suspensions:
Front fork disassembly, service, seal replacement, and oil level/type specifications. Rear shock absorber and linkage service.
Chassis Chas:
Frame inspection, steering head bearing service, wheel bearing service, swingarm maintenance, and rear suspension linkage lubrication.
Cooling System:
Radiator, hoses, water pump service, coolant flush, and bleeding procedures. Fan operation and testing.
Bodywork:
Fairing removal and installation, seat removal, fuel tank removal, and other body panel service.
Procedures Included:
Maintenance, Troubleshooting, Diagnostics, Repair, Disassembly, Assembly, Technical Data, Special Tools
Pre Delivery:
Guidance on initial setup, checks, and adjustments required before delivering the motorcycle to the customer.
Troubleshooting:
Systematic diagnostic flowcharts and troubleshooting guides for common problems and symptoms.
Technical Depth:
Comprehensive professional technician-level detail covering diagnostics, repair, and maintenance.
Technical Depth Detail:
Includes engine component tolerances, torque specifications for all fasteners, valve timing, ignition timing, fuel injection mapping parameters (where applicable), and electrical system resistance/voltage checks.
Engine Type:
V-Twin, Four-stroke
Bore X Stroke:
97 x 67.5 mm
Valvetrain:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Horsepower Approx:
126-130 hp @ 9500 rpm (approximate)
Torque Approx:
98 Nm @ 7500 rpm (approximate)
Fuel Injection:
Electronic Fuel Injection (EFI) with Weber-Marelli or Magneti Marelli components.
Fuel Type:
Unleaded Petrol
Oil Type:
Synthetic Motorcycle Oil (e.g., SAE 10W-40, API SG or higher, JASO MA)
Oil Capacity:
Approx. 3.7 Liters (with filter change)
Safety Ratings:
Motorcycle safety is primarily based on rider skill and adherence to safe riding practices. Specific regulatory crash test ratings are not applicable in the same way as automobiles.
Active Features:
High-performance Brembo braking system (dual front discs, single rear disc), adjustable suspension for optimal handling and stability.
Passive Features:
Robust frame construction, aerodynamic fairing designed for rider protection from elements and airflow management.
Infotainment System:
No integrated infotainment system as this is a performance sportbike from the early 2000s. Focus is on essential instrumentation.
Driver Assistance Features:
No electronic rider aids such as ABS or traction control are standard on these early models. Emphasis on mechanical feedback and rider control.
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and warning lights. Specific features may vary by market.
Service Intervals:
Detailed intervals for oil changes, filter replacements, valve clearance checks, chain adjustment, brake fluid flush, coolant checks, and spark plug replacement are provided within the manual.
Engine Oil Spec:
SAE 10W-40, API SG, JASO MA.
Coolant Spec:
Mixture of ethylene glycol-based antifreeze and distilled water (50/50 ratio recommended).
Fork Oil Spec:
Specific grade (e.g., SAE 5W or 10W) and quantity detailed for front forks.
Known Issues:
The manual will address common issues such as potential electrical connector issues, stator winding checks, clutch slave cylinder leaks, and fuel pump operation, providing diagnostic procedures.
Oil Filter Part Number Example:
Refer to manual for specific OEM or equivalent part numbers (e.g., HiFlofiltro HF152 or equivalent).
Air Filter Part Number Example:
Refer to manual for specific OEM or equivalent part numbers (e.g., K&N or BMC filters).
Brand Heritage:
Aprilia has a strong heritage in motorcycle racing, particularly in Grand Prix and World Superbike championships, influencing the development of their road-going sportbikes.
Model Evolution:
The RSV Mille was introduced in 1998 as Aprilia's first major sportbike. The 2000-2002 models represent the early generation, with subsequent updates to styling, engine management, and chassis components.
Production Location:
Italy
