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Aprilia SR MAX 300 i.e 2011-2015 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR MAX 300 i.e Model Variant: SR MAX 300 i.e. Production Years: 2011-2015 Chassis Code: Possibly VT1 (check specific model year) Engine Code...
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类型: Motorcycle
厂商:
斯库: 602532
Aprilia SR MAX 300 i.e 2011-2015 Service Repair Workshop ManualAprilia SR MAX 300 i.e 2011-2015 Service Repair Workshop ManualAprilia SR MAX 300 i.e 2011-2015 Service Repair Workshop ManualAprilia SR MAX 300 i.e 2011-2015 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR MAX 300 i.e
Model Variant:
SR MAX 300 i.e.
Production Years:
2011-2015
Chassis Code:
Possibly VT1 (check specific model year)
Engine Code Prefix:
M601
Codes
Oem Manual Part Number:
Not specified in product data, but would typically be specific to Aprilia
👋 Introduction
Market Position
Segment:
Premium/Performance Maxi-Scooter
Target Audience:
Commuters seeking a comfortable, capable, and stylish urban and touring scooter.
Competitors:
Yamaha TMAX 530, Suzuki Burgman 400, Honda Forza 300, Piaggio X10 350.
Competitive Analysis
Strengths:
Sporty handling, robust Italian engineering, comfortable ergonomics, strong brand heritage in performance.
Weaknesses:
Potentially higher maintenance costs compared to Japanese rivals, smaller dealer network.
Key Features
Design:
Aggressive, sporty styling inspired by Aprilia's motorcycle line-up.
Performance:
Ample power for city commuting and highway cruising.
Comfort:
Spacious seating, good wind protection, and an upright riding position.
📋 Manual Details
Coverage Areas
Document Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Estimated 200-300 pages (typical for this type of manual)
Manual Type
Manual Type:
Comprehensive Service & Repair Manual
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel injection (i.e.), ignition system, starting system, exhaust system.
Transmission:
Automatic Transmission (CVT - Continuously Variable Transmission) servicing, belt replacement, roller inspection, torque converter, clutch assembly.
Chassis And Frame:
Frame inspection, suspension system (front fork, rear shock absorber), steering system, wheel bearings, triple clamps.
Braking System:
Front and rear brake system maintenance, hydraulic lines, brake pads, brake discs, caliper service, bleeding procedures.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays, starter motor, instrumentation.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, electronic fuel injection (EFI) system diagnostics.
Cooling System:
Radiator, coolant, water pump, fan operation, thermostat, hose inspection and replacement.
Bodywork And Trim:
Fairing removal and installation, seat, storage compartment, body panel fasteners, cosmetic repairs.
Wheels And Tires:
Tire inspection and replacement, wheel balancing, rim maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug service, brake fluid flush, coolant checks, drive belt inspection, valve clearance checks (if applicable).
Troubleshooting:
Diagnostic charts for common starting issues, running problems, electrical faults, braking issues, and performance concerns.
Disassembly And Assembly:
Step-by-step instructions for engine, transmission, suspension, and electrical component removal and reinstallation.
Major Repairs:
Engine rebuilds, cylinder head service, gearbox overhaul (if applicable), suspension component replacement, electrical system repairs.
Adjustments:
Carburetor synchronization (if applicable to earlier models or variants), throttle cable adjustment, brake lever adjustment.
Technical Depth
Diagnostic Capabilities:
Includes troubleshooting flowcharts and likely OBD-II fault code interpretation for EFI systems.
Rebuild Instructions:
Detailed, from basic component replacement to full engine and transmission rebuilds.
Specifications And Tolerances:
Precise torque values, clearances, fluid capacities, and wear limits for all critical components.
Wiring Diagrams:
Comprehensive electrical schematics for all model variations.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Typically searchable text within the PDF for quick information retrieval.
Resolution:
High-resolution, suitable for screen viewing and printing.
Print Quality
Print Quality:
Designed for clear printing with legible diagrams and text.
Binding Type
Binding Type:
Not Applicable (PDF Format)
Paper Type
Paper Type:
Not Applicable (PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, 4-valve, SOHC
Displacement:
278 cc
Bore X Stroke:
75 mm x 63 mm
Compression Ratio:
10.5:1 (approximate)
Performance
Horsepower:
Approx. 22 HP (16.4 kW) @ 7250 rpm
Torque:
Approx. 24 Nm (17.7 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON)
Ignition System:
Electronic ignition
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Final Drive:
Belt drive
Features
Clutch:
Automatic centrifugal clutch
Transmission Fluid:
Specific scooter gearbox oil (e.g., SAE 80W-90 or equivalent, refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 2190 mm (7.2 ft)
Width:
Approx. 770 mm (2.5 ft)
Height:
Approx. 1475 mm (4.8 ft) (seat height)
Wheelbase:
Approx. 1540 mm (5.1 ft)
Weights
Dry Weight:
Approx. 163 kg (360 lbs)
Gross Vehicle Weight Rating:
Not specified, but typically around 300-350 kg
Cargo
Underseat Storage:
Sufficient for one full-face helmet and other small items.
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable to motorcycle/scooter safety ratings in the same way as cars.
Active Features
Braking System:
Front and rear disc brakes. ABS was often an optional feature on this model, confirm for specific variant.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Frame Construction:
Steel double cradle frame for rigidity and stability.
💡 Technology Features
Infotainment
Dashboard:
Digital/analog combination instrument cluster with speedometer, tachometer, fuel gauge, clock, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Charging Port:
May include a 12V power outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning Or Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) (specific plug type recommended).
Cvt Belt Inspection:
Inspect every 12,000 km (7,500 miles), replace as needed (typically 24,000 km or 15,000 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles) (check manual for procedure as it may require engine disassembly).
Fluid Specifications
Engine Oil Type:
Fully synthetic 5W-40 or 10W-40 (API SG/SH/SJ or higher, JASO MA)
Engine Oil Capacity:
Approx. 1.3 liters (1.4 US qt) with filter change.
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Known Issues
Common Problems:
Early models may have had minor electrical gremlins or ABS sensor issues. Drive belt wear can be monitored. Regular maintenance is key.
Maintenance Tips:
Strict adherence to the maintenance schedule, especially for fluid changes and CVT belt inspection, is crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer renowned for its performance motorcycles and scooters, with a strong racing pedigree.
Model Evolution
Lineage:
The SR MAX series is Aprilia's interpretation of the maxi-scooter segment, emphasizing sportiness and comfort.
Production
Manufacturing Location:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the SR MAX 300 i.e. are not widely publicized, but Aprilia scooters generally receive recognition for performance and design.
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