Aprilia SR MAX 300 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR MAX 300 Year: 2011 👋 Introduction Market Position Segment: Premium maxi-scooter segment, offering a blend of comfort, performance, and practicality Target Audience:...

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类型: Motorcycle

斯库: 602528

标签: 2011 Aprilia Featured Motorcycle Motorcycles SR MAX 300 SR Models

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

SR MAX 300

Year:

👋 Introduction

Market Position

Segment:

Premium maxi-scooter segment, offering a blend of comfort, performance, and practicality

Target Audience:

Urban commuters seeking a comfortable and capable scooter for daily use and longer journeys

Competitive Analysis

Key Competitors:

Yamaha TMAX, Suzuki Burgman, Kymco Xciting, Honda Forza

Key Features

Design Philosophy:

European styling, aerodynamic fairing, comfortable seating position

Performance Orientation:

Sporty handling and strong acceleration for its class

Storage Capacity:

Generous under-seat storage for helmets and personal items

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the Aprilia SR MAX 300 (2011)

Engine Coverage:

Engine disassembly, assembly, troubleshooting, and performance tuning

Chassis Coverage:

Suspension, steering, brakes, wheels, and tires

Electrical Coverage:

Wiring diagrams, lighting, ignition, starting, charging systems, and diagnostics

Page Count

Estimated Pages:

Approximately 300-400 pages

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, valves, piston, connecting rod, crankshaft, lubrication system, cooling system

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, fuel filter, injectors

Ignition System:

ECU, ignition coils, spark plugs, timing

Exhaust System:

Exhaust manifold, catalytic converter, muffler

Transmission:

Automatic transmission (CVT), clutch, belt drive, variator, torque converter

Brakes:

Front and rear disc brakes, brake calipers, master cylinders, brake lines, ABS system (if equipped)

Suspension:

Front telescopic fork, rear shock absorber, linkages

Steering:

Handlebar, steering head bearings, steering column

Wheels Tires:

Wheel bearings, tire pressure, wheel removal/installation

Electrical Lighting:

Headlights, taillights, turn signals, brake lights, dashboard illumination

Electrical Starting:

Starter motor, battery, starter relay

Electrical Charging:

Alternator, voltage regulator

Bodywork:

Fairings, panels, seat, storage compartment

Instrumentation:

Speedometer, tachometer, fuel gauge, warning lights

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, coolant checks, brake fluid checks

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation

Engine Rebuild:

Complete engine overhaul, component replacement, torque specifications

Transmission Service:

CVT belt inspection and replacement, roller weights, variator maintenance

Brake System Repair:

Brake pad replacement, caliper service, bleeding procedure

Suspension Adjustment:

Fork oil replacement, rear shock adjustment (if applicable)

Electrical Diagnostics:

Wiring harness testing, component testing, sensor diagnosis

Bodywork Repair:

Panel removal and installation, minor bodywork fixes

Technical Depth

Depth:

In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts

Diagnostic Tools:

Details on required special tools and diagnostic equipment

Torque Specs:

Comprehensive listing of all torque specifications for fasteners and components

Clearances:

Engine component clearances, valve clearances, bearing clearances

Wiring Diagrams:

Detailed, easy-to-read electrical wiring diagrams

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Text-searchable content for quick information retrieval

Printability:

Printable pages for on-site workshop use

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled, DOHC

Displacement:

278 cc

Bore X Stroke:

75 mm x 63 mm

Compression Ratio:

11.0:1

Valve Train:

2 valves per cylinder

Performance

Horsepower:

Approximately 22 HP (16.2 kW) at 7,500 rpm

Torque:

Approximately 23 Nm (16.9 lb-ft) at 6,000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Keihin throttle body

Fuel Type:

Unleaded gasoline (RON 95 or higher recommended)

Fuel Tank Capacity:

12.0 Liters (3.17 US Gallons)

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

SAE 5W-40 or 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA/MA2)

Oil Capacity:

Approximately 1.0 - 1.1 Liters (including filter change)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Type:

Belt drive to rear wheel

Features

Clutch Type:

Automatic centrifugal clutch

Transmission Fluid:

N/A (CVT system does not typically use separate transmission fluid, but check manual for specific variator/gearbox oil if applicable)

📐 Dimensions

Exterior

Length:

Approximately 2,190 mm (86.2 inches)

Width:

Approximately 780 mm (30.7 inches)

Height:

Approximately 1,470 mm (57.9 inches)

Wheelbase:

Approximately 1,540 mm (60.6 inches)

Weights

Dry Weight:

Approximately 182 kg (401 lbs)

Wet Weight:

Approximately 195 kg (430 lbs)

Max Payload Capacity:

Approximately 170 kg (375 lbs)

Cargo

Underseat Storage:

Sufficient for two full-face helmets

🛡️ Safety Features

Ratings

Crash Safety:

N/A (Motorcycle/Scooter safety is typically assessed differently than cars; focus on component integrity)

Active Features

Braking System:

Dual disc brakes with ABS (Anti-lock Braking System) available on some models/markets

Lighting:

Halogen headlights, LED taillight and brake light

Passive Features

Frame Construction:

Steel frame providing rigidity and stability

Handlebars:

Ergonomically designed handlebars for rider control

💡 Technology Features

Infotainment

Dashboard Display:

Analog speedometer and tachometer, digital multi-function display (odo, trip meter, fuel gauge, clock, warning lights)

Driver Assistance

Anti-lock Braking System (optional or standard depending on market/trim)

Connectivity

Charging Port:

12V power outlet in the glove compartment for charging devices.

Ignition System

Ignition Type:

Electronic ignition system with ECU control

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km (3,700 miles) or annually, whichever comes first

Oil Filter Replacement:

With every engine oil change

Air Filter Cleaning:

Every 6,000 km (3,700 miles), replace as needed

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Cvt Belt Inspection:

Every 12,000 km (7,500 miles), replacement recommended every 24,000 km (15,000 miles) or as per wear

Coolant Check:

Every 6,000 km (3,700 miles)

Brake Fluid Flush:

Every 24 months

Fluid Specifications

Engine Oil:

SAE 5W-40 or 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA/MA2)

Coolant:

Ethylene glycol-based coolant with anti-corrosion additives, pre-mixed 50/50 with distilled water

Brake Fluid:

DOT 4 hydraulic brake fluid

Known Issues

Potential Issues:

Potential for regulator/rectifier failure (common in many scooters), CVT belt wear, occasional fuel injector issues. The manual will detail diagnostic procedures for these and other common problems.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer renowned for its history in motorcycle racing and sport-focused scooters and motorcycles.

Model Evolution

Sr Max Lineage:

The SR MAX series represents Aprilia's foray into the maxi-scooter market, aiming to combine sporty performance with touring comfort.

Introduction Year:

The SR MAX 300 was introduced to compete in the growing 300cc scooter segment.

Production

Manufacturing Origin:

Manufactured by Aprilia (Piaggio Group), likely in Italy or at a Piaggio Group facility.