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Aprilia SR MAX 300 2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR MAX 300 Year: 2012 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Segment: Maxi-scooter / Urban Commuter Target Audience: Commuters...
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类型: Motorcycle
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Aprilia SR MAX 300 2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR MAX 300
Year:
2012
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Segment:
Maxi-scooter / Urban Commuter
Target Audience:
Commuters seeking a stylish, practical, and performance-oriented scooter for urban and light touring use.
Competitive Analysis
Key Competitors:
Piaggio Beverly 300, Yamaha XMAX 300, Kymco Downtown 300, SYM Citycom 300.
Key Features
Design Philosophy:
Combines the agility of a scooter with the comfort and stability of a motorcycle, offering a premium user experience.
Ergonomics:
Spacious riding position, comfortable seat, ample legroom, and protective fairings for enhanced rider comfort.
Storage:
Generous under-seat storage compartment capable of holding a full-face helmet.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance procedures for the Aprilia SR MAX 300 (2012 model year).
Page Count
Estimated Pages:
300+
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul of the 300cc liquid-cooled engine, including cylinder, piston, crankshaft, valve train, lubrication system, cooling system, fuel injection system.
Transmission:
CVT (Continuously Variable Transmission) system, including clutch, variator, drive belt, reduction gears, lubrication, and adjustments.
Chassis:
Frame, subframe, swingarm, suspension (front forks, rear shock absorber), steering system, and wheel bearings.
Brakes:
Front and rear brake systems, including brake calipers, master cylinders, brake lines, hydraulic fluid, brake pad replacement, bleeding procedures, and ABS system (if applicable).
Electrical System:
Wiring diagrams, lighting system, starting system, charging system (stator, regulator/rectifier, battery), ignition system, sensors, ECU (Engine Control Unit), and diagnostic trouble codes (DTCs).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, and emissions control systems.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant capacity, and flush procedures.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and lambda sensor (oxygen sensor).
Bodywork:
Fairings, panels, seat, handlebars, lighting units, and body trim removal/installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, coolant checks, brake fluid checks, tire pressure checks, chain adjustment (if applicable, though likely belt-driven), battery maintenance.
Troubleshooting:
Diagnostic procedures for common starting problems, running issues, electrical faults, and braking system anomalies.
Component Replacement:
Detailed instructions for replacing wear items and major components such as brake pads, levers, cables, filters, spark plugs, bulbs, battery, tires, and fluids.
Overhaul Procedures:
Step-by-step guides for complete engine rebuilds, transmission disassembly and reassembly, and suspension component overhauls.
Adjustments:
Valve clearance adjustments, idle speed settings, brake lever adjustments, steering head bearing adjustment.
Torque Specifications:
Critical torque values for all fasteners to ensure proper assembly and prevent component damage.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to advanced engine and electrical diagnostics and repair, suitable for both novice DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, 4-valve, SOHC
Displacement:
278 cc (278cc)
Bore X Stroke:
75 mm x 63 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 22.1 HP (16.5 kW) @ 7,250 RPM
Torque:
Approx. 23 Nm (17 lb-ft) @ 6,250 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Likely Weber-Marelli or similar system
Fuel Type:
Unleaded Gasoline (min. 91 RON / 87 AKI)
Lubrication
Oil Type Specification:
SAE 10W-40, API SG/SH/SJ or higher, JASO MA/MA2
Oil Capacity W Filter:
Approx. 1.4 Liters
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt Drive
Features
Clutch:
Automatic centrifugal dry clutch
Final Drive Fluid Type:
SAE 75W-90, API GL-4
Final Drive Fluid Capacity:
Approx. 0.15 Liters
📐 Dimensions
Exterior
Length:
Approx. 2,180 mm
Width:
Approx. 790 mm
Height:
Approx. 1,400 mm (seat height approx. 780 mm)
Weights
Dry Weight:
Approx. 172 kg
Gross Vehicle Weight Rating:
Approx. 345 kg
Fuel Tank Capacity:
Approx. 12 Liters
Wheels Tires
Front Tire Size:
120/70-15
Rear Tire Size:
140/70-14
Wheel Type:
Alloy wheels
Front Wheel Size:
15M/C x MT3.50
Rear Wheel Size:
14M/C x MT4.00
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter safety is primarily assessed by component design and rider aids).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) may be fitted on some variants.
Lighting:
Halogen headlamp, LED taillight and indicators (depending on market specification).
Passive Features
Chassis Construction:
Steel tube frame for rigidity and stability.
Rider Protection:
Full body fairing for wind protection, integrated passenger grab handles.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital-LCD instrument panel displaying speedometer, tachometer, fuel gauge, odometer, trip meters, engine temperature, and warning lights.
Lighting Technology:
Halogen main beam, often with LED accent lighting and position lights in some markets.
Driver Assistance
ABS:
Optional ABS system available on certain configurations, enhancing braking safety.
Connectivity
Charging Port:
Often includes a 12V power outlet for charging mobile devices.
🔧 Maintenance
Service Intervals
First Service:
1,000 km or 6 months, whichever comes first.
Subsequent Services:
Every 6,000 km or 12 months. Specific items like transmission fluid, brake fluid, and coolant have their own recommended replacement intervals.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. (Refer to manual for specific type/mix ratio)
Brake Fluid Type:
DOT 4 (or DOT 5.1, check manual for specific recommendation)
Spark Plug Type:
NGK CR8E (or equivalent, consult manual for exact part number)
Known Issues
Common Wear Items:
Brake pads, brake discs, drive belt, tires, and suspension bushings are typical wear items requiring periodic inspection and replacement.
Potential Faults:
Occasional reports of electrical connector corrosion in humid environments, or starter motor issues if not maintained properly. Some owners report a slightly stiff suspension feel initially.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A. (Part of the Piaggio Group)
Heritage:
Aprilia is renowned for its sport-oriented motorcycles and scooters, with a strong history in racing.
Model Evolution
Lineage:
The SR MAX line draws inspiration from Aprilia's sport-scooter heritage, offering a blend of performance and practicality.
Previous Models:
Preceded by other Aprilia sport scooters; the SR MAX series represented a step towards larger displacement maxi-scooters.
Production
Production Years:
2011-2015 (for the 300cc variant)
Manufacturing Location:
Italy (typically)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2012 SR MAX 300 might not be widely documented, Aprilia scooters generally receive positive reviews for their sporty handling and build quality within the scooter segment.
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