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Aprilia SXV RXV 450 550 2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV 450/550 Model Variant: SXV 450, SXV 550, RXV 450, RXV 550 Year: 2006 Codes Engine Code 450: V990 (450cc variant) Engine Code...
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类型: Motorcycle
厂商:
斯库: 82335
Aprilia SXV RXV 450 550 2006 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV 450/550
Model Variant:
SXV 450, SXV 550, RXV 450, RXV 550
Year:
2006
Codes
Engine Code 450:
V990 (450cc variant)
Engine Code 550:
V990 (550cc variant)
Generation
Generation:
First Generation (SXV/RXV platform)
👋 Introduction
Market Position
Positioning:
High-performance off-road (Supermoto and Enduro variants) motorcycles targeting experienced riders.
Competitive Analysis
Competitors 2006:
KTM EXC/SXC series, Husqvarna SM/TE series, Yamaha WR/YZF series, Honda CRF/CRFX series, Suzuki RM-Z/DR-Z series.
Key Features
Engine Type:
Compact V-Twin engine, offering a unique power delivery for the class.
Chassis Design:
Lightweight and agile chassis optimized for aggressive riding.
Suspension Performance:
High-quality, adjustable suspension components for superior handling and terrain adaptation.
Manual Value Proposition
Value:
Essential resource for maintaining and repairing these enthusiast-focused machines, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Engines Covered:
450cc and 550cc V-Twin engines
Models Covered:
SXV450, SXV550, RXV450, RXV550
Model Years Covered:
Primarily 2006, with potential relevance to adjacent years of the same platform
Page Count
Page Count:
Extensive (Specific page count not provided, but described as 'full service and repair instruction')
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, top-end rebuild, bottom-end assembly, piston and ring installation, valve train servicing, timing procedures
Fuel System:
Carburetor (or fuel injection on later models, but 2006 likely carb) overhaul and adjustment, fuel pump testing, fuel filter replacement
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit troubleshooting
Cooling System:
Radiator and fan maintenance, coolant flush and fill, water pump inspection and replacement
Exhaust System:
Exhaust component inspection, gasket replacement
Transmission:
Clutch inspection and replacement, gearbox disassembly and reassembly, gear oil specifications
Suspension:
Front fork servicing (oil change, seal replacement), rear shock absorber maintenance and adjustment, linkage bearing inspection
Brakes:
Brake caliper overhaul, hydraulic system bleeding, brake pad and rotor replacement, master cylinder servicing
Electrical System:
Wiring diagrams, stator and alternator testing, battery maintenance, lighting system troubleshooting, starter motor inspection
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat and tank mounting
Procedures Included
Maintenance Tasks:
Routine servicing, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon faults
Torque Specifications:
Essential torque values for critical fasteners
Special Tools:
Identification of any special tools required for specific procedures
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF (standard for quality manuals)
Print Quality
Print Quality:
High-resolution scans suitable for printing clear diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, V-Twin
Displacement 450:
Approx. 449cc
Displacement 550:
Approx. 549cc
Bore X Stroke 450:
Approx. 77mm x 48mm (estimated, may vary slightly)
Bore X Stroke 550:
Approx. 82mm x 52.7mm (estimated, may vary slightly)
Compression Ratio:
Typically around 12.5:1 to 13.5:1 (check manual for specific)
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 50-55 HP (at crankshaft, estimated)
Horsepower 550:
Approx. 58-62 HP (at crankshaft, estimated)
Torque 450:
Approx. 40-44 Nm (at crankshaft, estimated)
Torque 550:
Approx. 48-52 Nm (at crankshaft, estimated)
Fuel System
Fuel Delivery 2006:
Carburetor(s) - likely Keihin FCR units
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Gearbox:
N/A for 2006 model year
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive
📐 Dimensions
Exterior
Frame Type:
Steel trellis frame
Weights
Dry Weight Approx 450:
Approx. 120-125 kg
Dry Weight Approx 550:
Approx. 125-130 kg
Fuel Tank Capacity:
Approx. 7-9 liters (check manual for specific)
🛡️ Safety Features
Ratings
Safety Rating:
N/A (Off-road motorcycles are not typically rated by crash safety organizations)
Active Features
Braking System:
Hydraulic disc brakes front and rear (e.g., Brembo calipers common)
Suspension Damping:
Adjustable suspension for enhanced stability and control.
Passive Features
Frame Integrity:
Robust trellis frame for rider protection and chassis rigidity.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation only - speedometer, tachometer, warning lights)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Engine Management
Engine Management System:
Basic CDI ignition and carburetor control for 2006 models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,500-3,000 km or annually (refer to manual for exact mileage/time recommendations).
Valve Clearance Check:
Recommended every 5,000-7,500 km (crucial for performance and longevity).
Chain Lubrication Adjustment:
Frequent (every 500-1000 km, or after heavy riding/washing).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified (e.g., Motul 5100, Castrol Power 1).
Engine Oil Capacity:
Approx. 1.5 - 1.8 liters (check manual for exact dry/wet fill amounts).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water (e.g., Motul Motocool Expert).
Brake Fluid Type:
DOT 4
Gear Oil Type:
SAE 75W/90 or 80W/90 GL-4 or GL-5 (refer to manual for specific gearbox requirements).
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, fork seals, wheel bearings, steering head bearings.
Potential Faults:
Overheating if cooling system is neglected, potential issues with carburetor synchronization, electrical gremlins if wiring is compromised.
Preventative Maintenance
Importance:
Strict adherence to the maintenance schedule is critical due to the high-strung nature of the V-Twin engine and performance components.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a strong racing heritage, particularly in Grand Prix motorcycle racing, and is known for producing performance-oriented and technologically advanced motorcycles.
Model Evolution
Platform Introduction:
The SXV/RXV platform was a significant development for Aprilia, introducing their unique V-Twin engine into the high-performance supermoto and enduro segments. It was innovative for its time.
Key Innovations:
Compact V-twin engine in a lightweight chassis, offering superior torque and a distinctive power delivery compared to single-cylinder competitors.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Award Type:
N/A (Specific industry awards for this model in 2006 not readily documented)
Ratings
Performance Magazine Ratings:
Often lauded by performance motorcycle publications for its unique V-Twin power delivery and chassis dynamics in the supermoto and enduro categories.
Certifications
Certification:
Designed to meet relevant emissions and noise regulations for its intended market at the time of production.
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