Target Audience:
Arctic Cat snowmobile owners and technicians seeking comprehensive repair and maintenance guidance.
Value Proposition:
Empowers users to perform maintenance and repairs, reducing reliance on costly professional services.
Content Focus:
Covers inspection, service, and overhaul procedures for main components, with detailed diagrams and photos.
Visual Aids:
High-quality illustrations and photographs enhance understanding of complex procedures.
Diy Support:
Designed to empower owners to perform tasks they might otherwise outsource, fostering self-sufficiency.
Models Covered:
All Models, BearCat 340, BearCat 440 I, BearCat 440 II, BearCat W/T, Pantera 580 EFI, Pantera 1000, Panther 340, Panther 440, Panther 550, Powder Special 500 EFI, Powder Special 500 EFI LE, Powder Special 600, Powder Special 600 LE, Powder Special 600 EFI, Powder Special 600 EFI LE, Powder Special 700, Powder Special 700 LE, Thundercat, Thundercat M/C, Triple Touring 600, Z 370, Z 440, ZL 440, ZL 500, ZL 500 EFI, ZL 550, ZL 580 EFI, ZL 600, ZL 600 EFI, ZL 700, ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI, ZR 600 EFI LE, ZR 700, ZR 700 LE, ZRT 600, ZRT 800
Model Naming Conventions:
Explains variations in model designations (e.g., EFI, LE) and their implications for specific service procedures.
Synonyms:
Shop Manual, Repair Manual, Workshop Manual, Factory Service Manual (FSM), OEM Manual
Primary Language:
English
Delivery Method:
PDF Download
Readability:
Requires PDF Reader software
Portability:
Digital format allows for easy transport on a laptop to a workshop or trailside.
Core Systems:
Engine, Engine-Related Items, Fuel Systems, Engine Electrical Systems, Chassis Electrical Systems, Steering and Body, Drive Train and Brake Systems, Track/Rear Suspension
Engine Related Items:
Cooling system (if applicable), exhaust system, air intake system, and associated components.
Chassis Electrical Systems:
Lighting, starter motor, battery, ignition switch, and accessory circuits.
Fuel Systems:
Carburetor identification, adjustment, cleaning, and rebuilding; EFI system components and troubleshooting.
Drive Train And Brake Systems:
Clutch assembly service, chain case lubrication and maintenance, brake system bleeding and component replacement.
Track Rear Suspension:
Details on track maintenance, idler wheel bearings, bogie wheels, suspension arms, and shock absorber servicing.
Engine Electrical Systems:
Ignition system components (CDI, stator, ignition coils), starter system, lighting, and accessory wiring.
Maintenance Tasks:
Inspection, Tune-up, Routine Maintenance, Lubrication
Repair Tasks:
Service, Overhaul (main components, engine, suspension), Troubleshooting, Removal and Installation, Disassembly and Assembly
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common operational problems.
Overhaul Procedures:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major assemblies like engines and suspensions.
Rebuild Instructions:
Detailed procedures for engine top-end and bottom-end rebuilds, including piston, ring, crankshaft, and seal replacement.
Expertise Level:
Suitable for DIY enthusiasts to professional mechanics
Detail Level:
Step-by-step instructions, Detailed drawings, Clear photographs
Diagnostic Procedures:
Includes systematic diagnostic trees and troubleshooting charts for electrical and mechanical problems.
Specifications Data:
Includes critical torque specifications, clearances, and measurements for engine, chassis, and suspension components.
Digital Format:
Portable Document Format (PDF)
Searchability:
PDF format typically allows for text searching of keywords and phrases.
Printability:
Printable pages for on-site use
Digital Access:
Instant download, accessible across multiple devices
Digital Content:
Digital reproductions of original factory documentation
Engine Types Covered:
Multiple engine configurations including 340cc, 440cc (I & II), 550cc, 580cc EFI, 600cc, 600cc EFI, 700cc, 800cc, and Triple Touring 600 configurations.
Engine Configurations:
Rotary valve and reed valve induction systems, 2-stroke piston port engines with varying cylinder configurations.
Performance Data:
Manual provides specifications and procedures for engine tuning, diagnostics, and rebuilds, crucial for maintaining optimal performance across various engine sizes and types.
Tuning And Calibration:
Guidance on adjusting carburetor settings or EFI parameters for optimal altitude and temperature performance.
Fuel Systems Covered:
Carbureted and Electronic Fuel Injection (EFI) systems common to the 1999-2000 model range, including troubleshooting and servicing procedures.
Carburetor Details:
Information on specific carburetor models (e.g., Mikuni VM series) used across various engines, including jetting and needle settings.
Transmission Types:
Primarily Continuously Variable Transmission (CVT) systems, with details on clutch maintenance, belt replacement, and drive/driven pulley service.
Gear Systems:
Information pertaining to any geared reduction units or reverse mechanisms if applicable to specific models.
Drive Train Coverage:
Comprehensive coverage of the drive train, including chain cases, drive sprockets, and related components.
Chassis Design:
Details on chassis structure, body panels, and ergonomic considerations pertinent to rider comfort and control.
Suspension Components:
Information on front and rear suspension systems, including ski and track assembly servicing.
Bodywork And Steering:
Covers steering system components, handlebars, and bodywork related to inspection and maintenance.
Operational Safety:
Emphasis on safe operating procedures and correct maintenance practices to ensure snowmobile reliability and rider safety.
Braking Systems:
Detailed information on the hydraulic brake system, including caliper, master cylinder, and brake fluid specifications and service.
Electrical Safety:
Covers engine and chassis electrical systems, including ignition, lighting, and battery maintenance to prevent malfunctions.
Routine Maintenance:
Provides guidance on recommended service intervals for crucial components like drive belts, spark plugs, chain cases, and suspension lubrication.
Clutch Maintenance:
Recommended intervals for clutch inspection, cleaning, and weight/spring adjustments for optimal performance.
Lubricants And Coolants:
Specifies correct types and capacities for engine oil, chain case oil, brake fluid, and coolant, essential for component longevity.
Fuel Requirements:
Recommendations for appropriate octane fuel grades for different engine models.
Coolant Type:
Specification of appropriate antifreeze and coolant mixture for the engine's cooling system.
Common Wear Items:
The manual helps identify and address common wear items such as carbides, sliders, and drive belts, providing replacement procedures.
Common Failures:
Troubleshooting steps for prevalent issues like clutch slippage, track tension problems, or ignition system faults.
Engine Performance Issues:
Guidance for diagnosing and rectifying issues such as poor idling, loss of power, or rough running.
Arctic Cat Legacy:
Arctic Cat has a long-standing reputation in the snowmobile industry, known for performance-oriented machines.
1999-2000 Era:
This period saw significant advancements in engine technology, suspension design, and EFI implementation for Arctic Cat snowmobiles.
Performance Focus:
The range of models covered reflects Arctic Cat's emphasis on performance and versatility during this period, from trail riding to mountain exploration.
Manufacturing Focus:
The manual is designed to support owners of Arctic Cat snowmobiles produced during a key development phase for the brand.
