🏷️ Basic Information

Make:

Arctic Cat

Model:

250 Utility / DVX 300

Model Year:

2009

Vehicle Type:

ATV (All-Terrain Vehicle)

👋 Introduction

Market Position:

The 2009 Arctic Cat 250 Utility and DVX 300 were positioned as capable and reliable entry-level to mid-range ATVs, offering a balance of performance for recreational riding and utility tasks. This manual serves as the definitive resource for maintaining and repairing these models.

Competitive Analysis:

Competed with models from Yamaha (Grizzly 300), Honda (Rancher 300/420), Polaris (Sportsman 300/400), and Suzuki (KingQuad 300/400). The Arctic Cat offerings aimed to provide strong value with robust features for their price point.

Key Features:

The manual provides comprehensive, step-by-step instructions direct from the manufacturer, ensuring accuracy and completeness. Its digital format offers instant access and enhanced usability (search, zoom, print).

📋 Manual Details

Coverage Areas:

Complete service, repair, and workshop information for the 2009 Arctic Cat 250 Utility and DVX 300 models.

Page Count:

129

Manual Type:

Official Factory Service / Repair / Workshop Manual

Language:

English

File Format:

PDF Download

📖 Manual Coverage

Systems Covered:

Engine (top end, bottom end, ignition, lubrication), Fuel System (carburetor, fuel pump, lines), Exhaust System (muffler, catalytic converter, headers), Drivetrain (transmission, transfer case, axles, clutch), Brakes (hydraulic system, pads, rotors, shoes), Suspension (shocks, struts, linkage), Steering System, Electrical System (wiring harness, lighting, sensors, starter, alternator), Chassis, Bodywork, Cooling System (radiator, fan, oil cooler).

Procedures Included:

Routine maintenance (oil changes, fluid changes, filter replacements), troubleshooting guides, disassembly and reassembly procedures, component repair and replacement, diagnostic procedures, torque specifications, adjustments, rebuild procedures, wiring diagrams, schematics.

Technical Depth:

Comprehensive. Covers detailed internal engine component repair (pistons, rings, crankshaft, bearings, valve train), transmission overhauls, brake system servicing, electrical diagnostics, and chassis component replacement. Suitable for both novice DIY mechanics and professional technicians.

Component Coverage:

Covers all major components including Carburetor, Intake, Heads, Camshaft, Valve train, Block, Pistons, Rings, Rods, Crankshaft, Oil Pump, Pan, Ignition System, Fasteners, Gaskets, Bearings, Damper, Motor Mounts, Muffler, Exhaust, Fuel Pump, Clutch, Flywheel, Seals, Valves, Axles, Shift Linkage, Engine Harness, Wiring Harness, Wiring Diagrams, Sensors, Radiator, Radiator Fan, Oil Radiator, Cooling System, Fuel Filter, Ignition Coil, Starter, Alternator.

Maintenance Procedures:

Oil Change, Transmission Fluid Change, Differential Fluid Change (if applicable), Spark Plug Replacement, Air Filter Replacement, Brake Pad/Shoe Replacement, Tire Rotation, Coolant Flush, Battery Maintenance, Fuel Filter Replacement.

Repair Procedures:

Engine Top End Rebuild (cylinder head, piston, valves), Engine Bottom End Rebuild (crankshaft, connecting rod, bearings), Carburetor Rebuild/Cleaning, Fuel Pump Replacement, Brake System Bleeding and Repair, Suspension Component Replacement, Steering Linkage Rebuild, Electrical System Troubleshooting and Component Replacement (starter, alternator, ignition coil), CVT Clutch Service, Axle Boot Replacement.

Technical Data:

Includes detailed torque specifications for all fasteners, valve clearance adjustments, engine timing procedures, electrical resistance values, diagnostic codes (if applicable), and fluid capacities.

Troubleshooting Coverage:

Extensive troubleshooting sections covering engine performance issues, electrical faults, starting problems, braking system anomalies, and driveability concerns, often presented in a systematic diagnostic flow chart format.

Electrical System Coverage:

Detailed wiring diagrams, component identification, testing procedures for ignition, charging, lighting, and accessory circuits. Includes information on sensors like oil pressure, neutral switch, etc.

Chassis Body Coverage:

Covers frame inspection, body panel removal and installation, fenders, bumpers, racks, seat, handlebars, and trim replacement.

📊 Manual Specifications

File Format:

PDF

Searchability:

Keyword searchable

Zoom Functionality:

Yes (Zoom in/out)

Printability:

Yes (Printable)

Quality Of Manual:

Factory Original Equipment Manufacturer (OEM) Quality

Delivery Method:

Instant Download

Shipping Cost:

None

Money Back Guarantee:

Yes

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke

Displacement Cc:

249cc (for 250 Utility) / 270cc (for DVX 300 - Note: Model name might imply different displacement than 250)

Estimated Horsepower:

Approximately 16-20 HP (based on typical engines of this class and era)

Fuel Delivery:

Carburetor

Carburetor Model:

Likely a Mikuni or Keihin carburetor, specific model number will be in the manual.

Ignition System:

CDI (Capacitor Discharge Ignition)

Cooling System:

Liquid-cooled (typically with radiator and fan) and oil-cooled (oil radiator)

Oil Capacity Liters:

Refer to manual for specific capacity (typically around 1.5-2.0 liters)

Engine Block Material:

Aluminum Alloy (typical)

Bore X Stroke:

Refer to manual for exact dimensions.

Valvetrain Configuration:

SOHC (Single Overhead Camshaft) with 2 valves per cylinder (typical)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with Hi/Lo range and Reverse

Drive System:

2WD (Rear-wheel drive) or 4WD (switchable, depending on specific sub-model)

Transmission Fluid Type:

Refer to manual for specific Arctic Cat or equivalent CVT fluid specification.

Final Drive:

Shaft Drive (typically) with sealed chain or gear reduction for 2WD/4WD engagement.

📐 Dimensions

Length Overall Mm:

Refer to manual for exact dimensions, typically around 1900-2000 mm.

Dry Weight Kg:

Refer to manual for exact weight, typically around 240-260 kg.

Towing Capacity Kg:

Refer to manual, typically around 500-600 kg.

Chassis Type:

Steel frame

Front Tire Size:

Refer to manual, typically 22x7-10 or similar.

Rear Tire Size:

Refer to manual, typically 22x10-10 or similar.

Wheel Bolt Pattern:

Refer to manual, typically 4/110 or 4/115.

🛡️ Safety Features

Passive Safety:

Standard handlebar padding, throttle limiter (adjustable), integrated braking system.

Active Safety:

Hydraulic disc brakes (front and rear), engine braking via CVT.

💡 Technology Features

Infotainment Features:

Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment systems typically found on these models.

Driver Assistance Features:

None specific to electronic driver assistance. Focus is on mechanical reliability and rider control.

Lighting System:

Dual Halogen headlights, tail light, and brake light.

🔧 Maintenance

Oil Change Interval Hours:

Refer to manual, typically every 50-100 operating hours or annually.

Spark Plug Replacement Interval:

Refer to manual, typically around 100-200 operating hours or annually.

Air Filter Cleaning Replacement:

Refer to manual, recommended after every 10-20 hours of dusty use or annually.

Engine Oil Type:

Refer to manual for recommended viscosity grade (e.g., SAE 10W-40 or 20W-50) and API service classification.

Coolant Type:

Ethylene glycol-based antifreeze/coolant (e.g., 50/50 mix with distilled water), refer to manual for specific type and capacity.

Common Issues General:

Potential issues can include carburetor gumming if fuel is not stabilized, CVT belt wear over time, and typical electrical connection corrosion in off-road environments. The manual provides diagnostic steps for all these.

Front Brake Type:

Dual Hydraulic Disc

Rear Brake Type:

Single Hydraulic Disc

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation)

Oil Filter Part Number:

Refer to manual for exact part number (e.g., Arctic Cat part numbers can be found within).

📚 Vehicle History

Brand Heritage:

Arctic Cat, founded in 1960, has a long history in snowmobiles and expanded into ATVs, building a reputation for robust engineering and off-road capability.

Model Evolution:

The 250 and DVX 300 models represent Arctic Cat's evolution in the utility and sport-utility ATV segments, incorporating advancements in engine technology, suspension, and chassis design from previous iterations.

Production Location:

Typically manufactured in Thief River Falls, Minnesota, USA.

Model Notes:

The DVX branding historically denoted Arctic Cat's sport ATV line, suggesting the DVX 300 might have slightly sportier tuning or features compared to the utility-focused 250 model, despite sharing many core components.