Engine:
Complete engine overhaul, including cylinder head, block, pistons, rings, rods, crankshaft, camshaft, valve train, oil pump, oil pan, lubrication system, cooling system, timing system (chain/gears), gaskets, seals, and bearings.
Fuel System:
Carburetor assembly, fuel pump, fuel filter, fuel lines, intake manifold, air filter, and associated components.
Ignition System:
Ignition system components, spark plugs, spark plug wires, wiring diagrams, sensors, and ignition timing.
Transmission And Drivetrain:
Transfer case, clutch (pressure plate, clutch shoe, clutch case), transmission change procedures, clutch lines, and related components. (Note: Specific transmission type not explicitly detailed but implied by coverage).
Brakes:
Brake system maintenance, brake pad replacement, brake shoe replacement, rotor inspection and replacement, brake hoses, and fluid change procedures.
Suspension And Steering:
Suspension system components, steering system, alignment procedures, axles, CV boots, hubs, and bearings.
Electrical System:
Wiring harnesses (chassis, main), electrical pin connectors, sensors (oil sensor, pressure sensor), volt meter, switches, relays (headlight, starter, ignition), courtesy lights, door jamb switches, and interior lighting.
Body And Frame:
Body panels, fenders, doors, door hinges, door handles, hood, hood hinges, hood latch, grilles, front bumper, rear bumper, trim, emblems, mud guards, mud flaps, and related fasteners.
Exhaust System:
Muffler, downpipe, catalytic converter, exhaust gaskets, headers, heat wrap, and manifold.
Cooling System:
Radiator, radiator fan, oil radiator, oil cooling, coolant hoses, fan shroud, and AC condenser.
Wheels And Tires:
Tire rotation, tire replacement, wheel covers, hub caps, lug nuts, and tire pressure checks.
Maintenance:
Routine maintenance, oil changes, transmission fluid changes, general fluid changes, air filter replacement, fuel filter replacement, spark plug replacement, brake maintenance, tire rotation, and battery replacement.
Repair:
Detailed repair procedures for all covered systems, including engine rebuilding, transmission servicing, brake system overhauls, electrical diagnostics and repair, bodywork repairs, and suspension/steering repairs.
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common and uncommon issues across all vehicle systems.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, fluid types, wiring diagrams, diagnostic codes, and component specifications.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and drivetrain rebuilds, as well as in-depth electrical diagnostics and bodywork procedures.
Oil Change Interval:
Refer to Manual (Typically every 50-100 operating hours or annually)
Transmission Fluid Change Interval:
Refer to Manual (Typically every 200-400 operating hours or bi-annually)
Air Filter Cleaning Interval:
Refer to Manual (Frequent checks recommended in dusty conditions)
Spark Plug Replacement Interval:
Refer to Manual (Typically every 100-200 operating hours)
Engine Oil Specification:
Refer to Manual for exact API/JASO classification and viscosity grade (e.g., SAE 10W-40, SAE 20W-50).
Coolant Specification:
Refer to Manual for type (e.g., Ethylene Glycol based) and mix ratio.
Brake Fluid Specification:
Refer to Manual for DOT specification (e.g., DOT 3 or DOT 4).
Common Wear Items:
Brake pads, brake rotors, tires, CV boots, suspension bushings, and drive belts (for CVT).
Potential Issues Based On Tags:
Carburetor tuning issues, potential intake leaks, valve train adjustments, clutch wear, and electrical connector corrosion can be common maintenance points in ATVs of this era.
