🏷️ Basic Information

Make:

Arctic Cat

Model:

400, 500, 550, 700, 1000 Thundercat ATV

Model Variants Covered:

400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser Thundercat, 1000 H2 Cruiser

Year:

2009

Product Name:

2009 Arctic Cat 400 500 550 700 1000 Thundercat ATV Service Repair Manual Download PDF

👋 Introduction

Target Audience:

DIY enthusiasts and independent repair shops seeking comprehensive guidance for 2009 Arctic Cat ATVs.

Value Proposition:

Offers a complete solution for servicing and repairing a wide range of 2009 Arctic Cat ATV models, potentially saving significant costs compared to professional servicing.

Completeness:

Described as the 'most complete Service Repair Manual ever compiled,' covering all aspects from bumper to bumper.

Ease Of Use:

Promised to be easy to follow with step-by-step instructions suitable for any skill level.

Delivery Method:

Instant download provides immediate access upon purchase.

📋 Manual Details

Engine And Transmission:

Included

Fuel System:

Included

Lubrication System:

Included

Cooling System:

Included

Electrical System:

Included

Drive System:

Included

Suspension:

Included

Steering And Frame:

Included

Controls And Indicators:

Included

General Information:

Included

Periodic Maintenance:

Included

Estimated Pages:

Varies by specific model variant, but generally extensive for a full service manual.

Type:

Service Repair Manual

Language:

English

File Format:

PDF

Compatibility:

All Versions of Windows & Mac

Reader Requirement:

Adobe PDF Reader

📖 Manual Coverage

Engine Systems:

Detailed breakdown of engine components, including cylinder heads, pistons, crankshaft, camshafts, valve trains, and lubrication systems for various displacements (e.g., 375cc, 443cc, 545cc, 695cc, 951cc).

Transmission Systems:

Covers both automatic and manual transmission units, including gearboxes, clutch systems, drive shafts, and differential assemblies.

Fuel And Carburetion Or Injection:

Diagnostic and repair procedures for fuel pumps, fuel filters, carburetors (for applicable models), and fuel injection systems, including related sensors and controllers.

Cooling Systems:

Information on radiator, cooling fan, thermostat, coolant flow, and associated hoses and connections.

Electrical And Ignition Systems:

Comprehensive coverage of wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, ignition system (CDI, ignition coil, spark plug), lighting, and accessories.

Drive And Drivetrain:

Details on 2WD/4WD engagement systems, CV joints, drive axles, and final drive mechanisms.

Suspension And Steering:

Front and rear suspension components, shock absorbers, A-arms, bushings, steering column, tie rods, and steering rack.

Frame And Body:

Structural components, body panels, fenders, racks, and mounting hardware.

Brake Systems:

Hydraulic brake system components, calipers, rotors, brake lines, master cylinder, and parking brake mechanism.

Controls And Indicators:

Handlebar controls, throttle, brake levers, shifter, and dashboard indicators and switches.

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication points, and tire pressure checks.

Disassembly And Assembly:

Step-by-step instructions for removing, inspecting, repairing, and reassembling major components and sub-assemblies.

Troubleshooting:

Diagnostic charts and guides to identify and resolve common operational issues and malfunctions.

Engine Rebuild:

Detailed procedures for engine overhauls, including piston ring replacement, bearing checks, cylinder honing, and valve seat grinding.

Transmission Overhaul:

Instructions for dismantling, inspecting, and reassembling transmission units and clutch mechanisms.

Electrical Diagnosis:

Using multimeters for testing circuits, diagnosing electrical faults, and tracing wiring issues.

Suspension And Steering Alignment:

Procedures for checking and adjusting wheel alignment and steering geometry.

Brake System Service:

Bleeding brake systems, replacing brake pads and rotors, and caliper service.

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission overhauls.

Diagnostic Capability:

Enables advanced troubleshooting and fault diagnosis for all major systems.

Detail Level:

Features high-quality diagrams, illustrations, and detailed step-by-step instructions.

📊 Manual Specifications

Format:

PDF

Searchability:

Typically searchable PDF, allowing for quick text-based information retrieval.

Delivery Method:

Digital Download

Access:

Instant access upon completion of secure payment.

Printability:

All pages are printable, allowing users to create physical copies for workshop use.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Types:

Liquid-cooled, SOHC, 4-valve, 4-stroke engines.

Displacements Covered:

Includes models with approximately 375cc, 443cc, 545cc (H1 series), 695cc (H1 series), and 951cc (H2 series) engines.

Horsepower And Torque:

Specific figures vary by model and engine displacement, detailed within the manual for each variant.

Fuel Delivery:

Carbureted or Electronic Fuel Injection (EFI) depending on the specific model and engine variant.

Oil Type Recommendation:

Manual will specify recommended SAE viscosity grades (e.g., 10W-40, 20W-50) and API service classifications based on operating temperature.

Cooling System Type:

Liquid-cooled with radiator and fan for most models.

🔧 Transmission

Transmission Types:

Automatic (CVT - Continuously Variable Transmission) and Manual transmission options are covered.

Transmission Features:

Includes details on high/low range gearing, reverse, and park.

Clutch System:

Covers automatic clutch operation and manual clutch engagement/disengagement mechanisms.

Transmission Fluid Type:

Manual will specify recommended transmission fluid types (e.g., ATV-specific CVT fluid, gear oil) and capacities.

📐 Dimensions

Overall Length Width Height:

Specific dimensions vary significantly by model (e.g., 400 TRV vs. 1000 H2 Cruiser). The manual provides detailed specifications for each covered model.

Dry Weight:

Dry weights vary by model and configuration, typically ranging from around 600 lbs to over 750 lbs. Exact figures are model-specific and found in the manual.

Curb Weight:

Curb weight, including fluids and battery, will also vary and be detailed in the manual.

Towing Capacity:

Towing capacities are model-dependent but typically around 1050 lbs for these models. The manual will confirm.

Rack Capacity:

Front and rear rack load capacities will be specified for each model.

🛡️ Safety Features

Atv Safety Standards:

While specific crash ratings are not applicable like passenger vehicles, the manual covers safety features and operational guidelines.

Braking System:

Hydraulic disc brakes on all wheels for effective stopping power.

4Wd System:

Engageable 2WD/4WD systems enhance traction and control in varied terrain.

Lighting:

Headlights, taillights, and brake lights for visibility.

Ergonomics:

Designed for rider comfort and control during operation.

💡 Technology Features

Infotainment System:

ATVs of this era typically do not feature complex infotainment systems. Focus is on functional controls and indicators.

Assist Features:

Features like selectable 2WD/4WD and engine braking contribute to rider assistance and control.

Connectivity Features:

No advanced connectivity features like Bluetooth or GPS are standard on these models.

🔧 Maintenance

Engine Oil Change:

Typically every 6 months or 2000 miles, but the manual will provide precise intervals and recommendations based on usage conditions.

Air Filter Maintenance:

Regular inspection and cleaning/replacement, especially in dusty conditions, as detailed in the manual.

Spark Plug Inspection:

Recommended at regular intervals for optimal performance. Manual will specify type and gap.

Transmission Fluid Change:

Recommended at specific mileage or time intervals. Manual will specify.

Engine Oil Capacity:

Capacity varies by engine size; manual will provide exact figures (e.g., approximately 2.5 - 3.5 quarts).

Coolant Type:

Typically a 50/50 mix of antifreeze and distilled water. Manual will specify the correct type (e.g., ethylene glycol-based).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Manual will confirm the exact specification.

Common Wear Items:

CV boots, suspension bushings, tie rod ends, and brake pads are common wear items on ATVs of this era. The manual provides inspection and replacement procedures.

Engine Performance Checks:

Manual will guide on checking for common issues like hard starting, rough idling, or power loss, often related to fuel, ignition, or air intake systems.

📚 Vehicle History

Arctic Cat Atv Legacy:

Arctic Cat has a long history in powersports, including a significant presence in the ATV market, known for robust and capable machines.

2009 Lineup Significance:

The 2009 models represented a mature range of Arctic Cat ATVs, building on established platforms like the H1 and H2 engines, offering various displacements and configurations (e.g., TRV for 2-up riding).

Manufacturing Location:

Arctic Cat ATVs are typically manufactured by Arctic Cat Inc. in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Industry Recognition:

While specific awards for the 2009 models are not detailed, Arctic Cat ATVs have consistently been recognized for their performance and utility in the off-road market.