🏷️ Basic Information

Make:

Arctic Cat

Model:

400 / 500 / 650 ATV

Year:

2006

Product Type:

Service Repair Manual

Chassis Codes:

Covered variations include FIS (Fully Independent Suspension) and ACT (Arctic Cat Trak) suspension systems.

👋 Introduction

Target Audience:

Owners of 2006 Arctic Cat 400, 500, and 650 4x4 ATVs seeking to perform maintenance, repairs, or restoration.

Value Proposition:

Offers dealership-level technical information at a fraction of the cost of official service manuals or professional labor. Provides instant download for immediate use, saving on shipping and wait times.

Organization:

Best organization with bookmarks, searchable text, and an index for efficient information retrieval.

Completeness:

A complete workshop manual containing all necessary information for repair, maintenance, rebuilding, refurbishing, and restoration.

📋 Manual Details

Models Covered:

2006 Arctic Cat 400 4x4, 2006 Arctic Cat 400 4x4 LE, 2006 Arctic Cat 400 4x4 TBX (dump bed), 2006 Arctic Cat 400 4x4 TRV (2-up), 2006 Arctic Cat 400 4x4 VP, 2006 Arctic Cat 500 4x4, 2006 Arctic Cat 500 4x4 LE, 2006 Arctic Cat 500 4x4 TBX (dump bed), 2006 Arctic Cat 500 4x4 TRV (2-up), 2006 Arctic Cat 650 H1 4x4, 2006 Arctic Cat 650 V-TWIN 4x4, 2006 Arctic Cat 650 V-TWIN 4x4 LE.

Total Pages:

520

Type:

Workshop Service Repair Manual / Full Service Manual (FSM)

Language:

English

File Format:

PDF (Searchable Text, Bookmarks, Index)

📖 Manual Coverage

Engine:

Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, piston, connecting rod, crankshaft, valves, camshafts, valve clearance adjustment, timing, lubrication system, cooling system, and fuel system components.

Transmission:

Covers automatic transmission operation, maintenance, and repair. Includes primary reduction gear, clutch system, and associated components. Notes variations like manual transmissions if applicable.

Drive System:

Detailed coverage of front and rear drive systems, including differentials, axles, driveshafts, CV joints, and hubs. Includes maintenance and repair procedures for 4x4 engagement systems.

Suspension:

Comprehensive information on front and rear suspension systems, including independent suspension (FIS), ACT suspension, shocks, springs, control arms, bushings, and wheel bearings. Covers adjustments and replacement.

Steering Frame:

Includes steering column, tie rods, ball joints, steering rack/box, and frame inspection and repair. Covers handlebar components and linkages.

Brakes:

Covers hydraulic brake systems, including master cylinders, calipers, brake lines, brake pads, brake rotors, and bleeding procedures. Includes parking brake mechanisms.

Electrical System:

Detailed schematics and troubleshooting for ignition system, starting system (starter motor, battery, solenoid), charging system (stator, rectifier/regulator, flywheel magneto), lighting, indicators, switches, and wiring harnesses. Covers EFI components if applicable.

Fuel System:

Covers fuel tank, fuel pump, fuel lines, fuel filters, and fuel injection (EFI) or carburetor systems. Includes troubleshooting for starting and fuel delivery issues. Details mixture screw adjustments for carbureted models.

Cooling System:

Information on radiator, cooling fan, coolant hoses, thermostat, and coolant capacity and type. Includes procedures for flushing and changing coolant.

Body Plastics:

Covers removal, installation, and maintenance of body panels, fenders, racks, and storage compartments.

Maintenance:

Periodic maintenance schedule, tune-up procedures, oil change intervals, filter replacement, spark plug replacement, brake fluid changes, coolant flushes, and lubrication points.

Troubleshooting:

Extensive troubleshooting guides for common problems such as no spark, starting issues, engine performance problems, electrical faults, and drive system malfunctions. Includes diagnostic charts and error code explanations if applicable.

Repair Rebuild:

Step-by-step instructions for complete tear-down and rebuild of major components, including engine, transmission, suspension, and drive systems. Includes procedures for replacing worn parts and rebuilding assemblies.

Diagnostics:

Detailed diagnostic procedures for all major systems, enabling technicians and owners to pinpoint and resolve issues efficiently. Includes electrical testing and component testing methods.

Installation:

Instructions for installing new parts or accessories, ensuring proper fitment and function. May include procedures for upgrades or replacements.

Depth:

Highly detailed, covering everything from basic maintenance and adjustments to complex component overhauls and rebuilds. Comparable to dealership-level service information.

Data Accuracy:

Features specific torque specifications, clearances, fluid capacities, and part diagrams, providing the accuracy needed for professional repairs.

Illustrations:

Includes pictures and diagrams to visually guide users through repair and maintenance procedures, enhancing clarity and ease of understanding.

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Searchable text allows for quick access to specific information.

Navigation:

Includes bookmarks and an index for efficient navigation.

Printability:

All pages are printable without restriction, allowing users to print only necessary sections for workshop use.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

Operating Systems:

Compatible with all versions of Windows & Mac.

Software:

Requires Adobe PDF Reader and WinZip (or equivalent decompression software).

⚙️ Engine Specifications

Engine Types:

Single-cylinder (likely OHV or SOHC) for 400 models, V-Twin (likely 8-valve or 16-valve) for 650 models, and likely single-cylinder for 500 models. Specific engine families include H1 (single-cylinder) and V-Twin (650cc).

Displacement Variants:

Approximately 375cc-400cc for 400 models, ~500cc for 500 models, and ~650cc for 650 models. Exact displacements are detailed within the manual.

Power Output:

Specific horsepower and torque figures for each engine variant are documented within the manual for various operating conditions and RPMs.

Fuel Delivery:

EFI (Electronic Fuel Injection) on many models, with carburetor options also covered. Manual details specific EFI control units, injectors, and carburetor models (e.g., Keihin).

Fuel Type:

Unleaded gasoline. Manual will specify octane rating recommendations.

Oil Type:

Specific SAE viscosity grades and API service classifications for engine oil are provided in the maintenance section. Typically SAE 10W-40 or 10W-50 for air-cooled or liquid-cooled engines.

Oil Capacity:

Precise oil capacity figures for engine oil, filter capacity, and transmission/differential fluid capacities are detailed for each model variant.

Cooling Method:

Liquid-cooled (radiator and fan) and air-cooled systems depending on the model. Manual details cooling fan operation and thermostat specifications.

Ignition Type:

CDI (Capacitor Discharge Ignition) or electronic ignition. Manual covers ignition coil, spark plug type, gap, and timing specifications.

🔧 Transmission

Transmission Type:

Automatic transmission (CVT - Continuously Variable Transmission) is standard on most models. Specific CVT operation, belt inspection, clutch maintenance, and secondary clutch service are covered.

Transmission Options:

Some models may have had manual transmission variants, though the primary focus is automatic. If manual is present, gear ratios and clutch operation would be detailed.

Drive Modes:

Covers operation and maintenance of 2WD/4WD engagement systems, including differentials and drive shafts.

Gear Reduction:

Details primary reduction gear systems and maintenance procedures for ensuring smooth power delivery.

📐 Dimensions

Dimensions:

Overall length, width, and height vary by model (e.g., 400, 500, 650) and specific trim (e.g., TRV 2-up models will be longer). Specific measurements for each variant are provided in the manual.

Dry Weight:

Dry weight figures for each model variant are provided. Expect weights to range from approximately 550 lbs to over 700 lbs depending on engine size and features.

Payload Capacity:

Information on total vehicle weight capacity, including rider and cargo, is typically found in the general information or chassis sections.

Cargo Capacity:

Details on front and rear rack capacities, and for TBX models, the dump bed capacity (weight and volume).

Tire Sizes:

Common tire sizes for this era Arctic Cat ATVs would include front tires around 25x8-12 and rear tires around 25x10-12. Manual provides exact specifications for each model.

Wheel Bolt Pattern:

Typically 4x110 or 4x115 mm bolt pattern for Arctic Cat ATVs of this vintage. Manual will confirm for specific models.

🛡️ Safety Features

Safety Standards:

ATVs are designed to meet relevant safety standards for their class. Manual may refer to specific ANSI or industry safety guidelines. Information on vehicle stability and handling characteristics is covered.

Braking System:

Hydraulic disc brakes front and rear provide stopping power. Manual details brake system operation, maintenance, and troubleshooting.

Lighting:

Includes headlights, taillight, and brake lights for visibility and signaling. Manual covers bulb types and electrical troubleshooting for lighting circuits.

Warning Indicators:

Dash indicators for 2WD/4WD engagement, oil pressure, high engine temperature, and other operational status are explained in the manual.

💡 Technology Features

Dashboard Features:

Basic instrumentation typically includes speedometer, odometer, trip meter, fuel gauge, and indicator lights for 2WD/4WD, engine temperature, oil pressure, and lights.

Efi System:

Electronic Fuel Injection systems on applicable models provide precise fuel delivery for improved performance, fuel efficiency, and emissions control. The manual details diagnostic procedures for EFI components.

Accessories:

The manual may provide wiring diagrams or guidance for the installation of aftermarket accessories like winches, auxiliary lighting, or charging ports.

🔧 Maintenance

Oil Change:

Typically every 100 hours or annually. Manual provides specific intervals based on operating conditions.

Air Filter:

Inspection and cleaning/replacement recommended at regular intervals (e.g., every 20-40 operating hours or as needed based on dusty conditions).

Spark Plug:

Replacement typically recommended every 100-200 operating hours or annually. Manual specifies correct plug type and gap.

Brake Fluid:

Fluid flush and replacement recommended every 1-2 years to maintain braking performance and prevent corrosion.

Valve Adjustment:

Periodic valve clearance checks and adjustments are crucial for optimal engine performance and longevity. Intervals are specified in the manual, often every 100-200 hours.

Coolant Type:

Specific type of antifreeze/coolant (e.g., ethylene glycol based) and mixture ratio (e.g., 50/50 with distilled water) are provided. Manual might specify Arctic Cat branded coolant or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid is typically specified. Manual confirms the exact type.

Grease Type:

Specific types of grease for lubrication points (e.g., chassis grease, wheel bearing grease) are recommended.

Common Wear Items:

Common wear items include suspension bushings, ball joints, tie rod ends, drive shaft U-joints, wheel bearings, and CVT belts. The manual guides on inspection and replacement of these components.

Electrical Issues:

Some Arctic Cat models of this era could experience intermittent electrical issues related to connectors, grounds, or charging system components. The manual's electrical troubleshooting section is invaluable.

Suspension Wear:

Heavy use can lead to wear in suspension bushings and ball joints, affecting steering and ride quality. Regular inspection is advised.

📚 Vehicle History

Arctic Cat Atv Legacy:

Arctic Cat has a history of producing robust and capable ATVs, often featuring innovative suspension and drivetrain technologies for their time.

2006 Lineup Significance:

The 2006 lineup represents a mature generation of Arctic Cat ATVs, building on previous successes with refinements in engine performance, suspension, and utility features across the 400, 500, and 650cc classes. The introduction of TRV (2-up) and TBX (dump bed) variants demonstrates a focus on versatility.

Manufacturing Location:

Arctic Cat ATVs are primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Atv Industry Acclaim:

While specific awards for the 2006 models aren't detailed here, Arctic Cat ATVs consistently receive recognition for their utility, power, and off-road capabilities within the ATV enthusiast community and industry reviews.