Target Audience:
Owners of 2006 Arctic Cat 400, 500, and 650 4X4 ATVs seeking to perform maintenance, repairs, and diagnostics.
Value Proposition:
Provides dealership-level repair information at a fraction of the cost of professional labor, enabling cost-effective vehicle ownership.
Content Quality:
Original factory service manual content, not scanned or bootlegged, with high-quality diagrams and instructions.
Ease Of Use:
Easy-to-read text and step-by-step instructions with pictures designed for both novice and experienced users.
Engine:
Detailed diagnosis, repair, and overhaul of engine components.
Transmission:
Service and repair procedures for the transmission and drivetrain.
Fuel System:
Carburetor/fuel injection system diagnosis, cleaning, and adjustment, fuel pump, fuel lines.
Lubrication System:
Oil pump, oil passages, lubrication requirements, oil filter replacement.
Cooling System:
Radiator, fan, coolant, water pump, thermostat, hoses.
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, wiring diagrams, battery, switches.
Drive System:
Front and rear drive shafts, differentials, CV joints, gearcases, clutches.
Suspension:
Front and rear suspension components, shocks, springs, A-arms, bearings.
Steering:
Steering mechanism, tie rods, ball joints, handlebars, steering column.
Frame:
Frame inspection, maintenance, and repair.
Controls Indicators:
Throttle, brake levers, shifter, dashboard indicators, switches.
Brakes:
Hydraulic brake system, calipers, master cylinders, brake pads, rotors, fluid replacement.
Maintenance:
Scheduled maintenance, tune-ups, fluid changes, filter replacements, lubrication.
Repair:
Step-by-step repair instructions for all major components and systems.
Troubleshooting:
Diagnostic procedures and solutions for common problems and malfunctions.
Assembly Disassembly:
Detailed instructions for dismantling and reassembling vehicle components.
Depth:
Comprehensive, covering basic to advanced repair and diagnostics, suitable for both DIY enthusiasts and professional mechanics.
Resolution:
High resolution, ensuring crisp text and clear diagrams when printed.
Binding:
N/A (Digital Download - PDF)
Paper Quality:
N/A (Digital Download - PDF)
Operating Systems:
All PC-based Windows operating systems and Mac.
Software Requirements:
Adobe PDF Reader, WinZip
Access Method:
Instant download via link on checkout page after payment.
Engine Types:
The manual covers multiple engine configurations for the 2006 models, including: 4-stroke single-cylinder (e.g., 400, 500cc class), and potentially V-Twin configurations (e.g., 650cc class). Specific engine displacements, bore, stroke, and compression ratios are detailed within the manual.
Horsepower Torque:
Detailed specifications for horsepower and torque output for each engine variant are provided in the manual, crucial for performance tuning and diagnostics.
Fuel Delivery:
Likely utilizes Mikuni carburetors or potentially electronic fuel injection (EFI) depending on the specific model variant (e.g., 400, 500, 650). The manual covers the intricacies of these systems.
Oil Type Capacity:
Specific recommendations for engine oil viscosity (e.g., SAE 10W-40, SAE 20W-50), API service classification, and oil change intervals. Oil capacity for each engine model is detailed.
Cooling System Type:
Liquid-cooled systems are standard for these performance ATVs. Manual details coolant type, capacity, flush procedures, and troubleshooting for the cooling fan and radiator.
Transmission Type:
Automatic Transmission (likely CVT - Continuously Variable Transmission) with High/Low range and Reverse.
Optional Features:
While the 2006 models are predominantly automatic, the manual would cover any variations or specific configurations available, including differential locking mechanisms.
Clutch System:
Details on primary and secondary clutch service, alignment, and belt replacement for the CVT system.
Gearcase Oil:
Specifications for gearcase oil type (e.g., SAE 80W-90 GL-5) and capacity for front and rear differentials and the transmission gearcase.
Overall Length:
Varies by model (TBX, TRV, standard). Specific dimensions for each model variant are typically found in the manual's specification tables.
Overall Width:
Varies by model. Manual provides detailed width specifications.
Overall Height:
Varies by model. Manual provides detailed height specifications.
Dry Weight:
Specific dry weight figures for each 400, 500, and 650 4X4 model are available in the manual.
Ground Clearance:
Key specification for off-road capability; manual details specific clearance figures for each model.
Atv Classification:
ATVs are designed for off-road use and require responsible operation; the manual emphasizes safety precautions and proper handling.
Braking System:
Hydraulic disc brakes on all wheels, manual provides detailed service and adjustment procedures.
Lighting:
Headlights, taillights, and brake lights for visibility; manual covers bulb replacement and wiring.
Operator Safety:
Emphasis on wearing appropriate safety gear (helmet, goggles, gloves, boots), reading the manual, and proper rider training.
Dashboard Indicators:
Includes indicators for speed, RPM, fuel level, gear position (if applicable), 4WD engagement, and warning lights.
4X4 Engagement:
Electronic or manual engagement of the 4WD system. Manual explains operation and maintenance of the 4WD system.
Charging System:
Stator, voltage regulator/rectifier to maintain battery charge. Manual details testing and replacement of these components.
Oil Change Interval:
Typically recommended every 100 hours of operation or annually, whichever comes first. Specific intervals are detailed in the manual.
Air Filter Cleaning:
Recommended every 20-40 operating hours, or more frequently in dusty conditions. Manual provides cleaning and replacement instructions.
Spark Plug Replacement:
Intervals for spark plug inspection and replacement vary but are typically every 50-100 hours. Manual specifies correct plug type and gap.
Engine Oil Specification:
Manual specifies recommended SAE viscosity grade (e.g., 10W-40, 20W-50) and API service classification for engine oil.
Brake Fluid Specification:
Typically DOT 3 or DOT 4 hydraulic brake fluid. Manual specifies the exact type and bleeding procedures.
Coolant Specification:
Specifies recommended antifreeze type (e.g., ethylene glycol based) and mixture ratio with distilled water.
Common Wear Items:
Manual addresses common wear items such as brake pads, bearings, CV boots, and drive belts, providing inspection and replacement guidance.
Carburetor Issues:
Potential for carburetor clogging or maladjustment due to fuel quality or usage. Manual details cleaning and tuning procedures.
Electrical Connection Issues:
Corrosion or loose connections in the electrical system can cause intermittent problems; manual includes wiring diagrams for troubleshooting.
Manufacturer:
Arctic Cat, a well-established American manufacturer of powersports vehicles, known for its ATVs and snowmobiles.
2006 Model Significance:
The 2006 lineup represented a mature stage of Arctic Cat's ATV development, featuring popular engine displacements and chassis designs that emphasized utility and performance.
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in the United States.
