The 2015 Arctic Cat 400 ATV is a capable mid-size utility vehicle designed for a variety of recreational and light-duty work applications. Built with a focus on robust construction and reliable performance, this model offers a 4-stroke, single-cylinder, liquid-cooled engine with approximately 375cc displacement, delivering around 25-30 horsepower. Its versatile platform features an automatic CVT transmission with high/low range and reverse, selectable 2WD/4WD, and a front differential lock, making it suitable for challenging terrains. The 400 ATV competes in a segment known for its blend of power, maneuverability, and durability, catering to riders who need a dependable machine for trail riding, hunting, farming, or property management.
This comprehensive Factory Service Manual provides essential information for the maintenance, repair, and troubleshooting of your 2015 Arctic Cat 400 ATV. It covers a wide range of systems including General Information, Periodic Maintenance, Steering, Frame, Controls, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, and the Drive System. Within its detailed sections, you will find procedures for engine overhaul, transmission repair, electrical diagnostics, chassis and suspension work, and fuel and cooling system maintenance. The manual also includes step-by-step troubleshooting guides, component replacement instructions, and crucial torque specifications, empowering owners and technicians to keep this ATV in optimal operating condition.
Product Type:
Factory Service Manual
Vehicle Segment:
Mid-size utility ATV, designed for recreational and light-duty work applications.
Key Competitors:
Competes with models such as the Polaris Sportsman 400, Can-Am Outlander 400, and Yamaha Kodiak 400.
Design Philosophy:
Focus on robust construction, reliable performance, and ease of maintenance for the user.
Intended Use:
Recreational riders, hunters, farmers, and property owners seeking a versatile and capable ATV.
Covered Systems:
• General Information
• Periodic Maintenance
• Steering
• Frame
• Controls
• Engine
• Transmission
• Fuel System
• Lubrication System
• Cooling System
• Electrical System
• Drive System (Drivetrain)
Estimated Page Count:
Variable, typical for this model is 300-500 pages
Manual Type:
Factory Service Manual / Repair Manual
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Transmission Repair:
Instructions for transmission maintenance, troubleshooting, and component replacement.
Electrical Diagnostics:
Includes wiring diagrams, troubleshooting guides for electrical components and systems.
Chassis And Suspension:
Coverage of steering, frame, suspension components, and alignment.
Fuel And Cooling:
Details on fuel system components, carburetion/fuel injection, and cooling system maintenance.
Scheduled Maintenance:
Comprehensive guidance on routine servicing, lubrication, and replacement schedules.
Troubleshooting Guides:
Step-by-step diagnostics for common problems and symptoms.
Component Replacement:
Detailed instructions for replacing various parts and assemblies.
Torque Specifications:
Essential torque values for fasteners across all major systems.
Diagnostic Capabilities:
Advanced diagnostic procedures for identifying and resolving mechanical and electrical faults.
Rebuild Instructions:
In-depth guides for complete component rebuilds, including engine and transmission.
Special Tool Requirements:
Identification and usage instructions for specialized tools required for specific repairs.
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval.
Printability:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type:
Not applicable (Digital Download)
Paper Type:
Not applicable (Digital Download)
Engine Type:
4-Stroke, Single-Cylinder
Displacement:
375cc (Approximate, check specific sub-model for exact)
Cooling System:
Liquid-Cooled
Horsepower:
Approx. 25-30 HP (Varies slightly by year/tuning, consult manual for exact)
Torque:
Specific torque figures vary, manual will detail.
Fuel Delivery:
Carburetor (Mikuni BST40 or similar, check manual for exact type)
Fuel Type:
Unleaded Gasoline (91 Octane recommended)
Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil
Oil Capacity:
Approx. 2.0-2.5 Liters (with filter change, consult manual for exact)
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with High/Low Range and Reverse
Optional Gearbox:
Not applicable for this model variant.
Drive Modes:
2WD/4WD selectable
Differential Lock:
Front differential lock
Belt Maintenance:
Manual provides inspection and replacement procedures for the CVT belt.
Length:
Approx. 82 inches (208 cm), consult manual for exact
Width:
Approx. 46 inches (117 cm), consult manual for exact
Height:
Approx. 48 inches (122 cm), consult manual for exact
Dry Weight:
Approx. 625 lbs (283 kg), consult manual for exact
Payload Capacity:
Front Rack: 50 lbs (23 kg), Rear Rack: 100 lbs (45 kg) - consult manual for exact
Towing Capacity:
1050 lbs (476 kg) - consult manual for exact
Front Tire Size:
AT 25x8-12 (check manual for specific tread patterns)
Rear Tire Size:
AT 25x10-12 (check manual for specific tread patterns)
Wheel Bolt Pattern:
4x110mm
Crash Test Results:
ATVs are not typically subject to standardized crash testing like passenger vehicles.
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Included, typically lever-operated.
Lighting:
Dual headlights, taillight/brake light.
Operator Safety:
Manual includes essential safety precautions for operation and maintenance.
Display Features:
Digital LCD display with speedometer, odometer, trip meter, clock, fuel gauge, and indicator lights.
Parking Assistance:
Not applicable.
Charging Port:
Often includes a DC power outlet for charging accessories.
Initial Service:
First service typically around 20-hour or 300-mile mark (consult manual).
Oil Change Interval:
Every 100 hours or 6 months (whichever comes first, consult manual).
Air Filter Cleaning:
Inspect every 20 hours, clean or replace as needed. Manual provides specific procedures.
Spark Plug Replacement:
Typically every 100-200 hours, check manual for specific type and gap.
Brake Fluid:
DOT 3 or DOT 4 (consult manual for exact specification).
Coolant Type:
Antifreeze/Coolant, Ethylene Glycol based, with corrosion inhibitors (e.g., Prestone 50/50 mix or equivalent).
Gear Oil Type:
SAE 80W-90 gear oil for final drive and transmission (check manual for exact specs).
Common Wear Items:
CVT belt wear, wheel bearing maintenance, potential carburetor cleaning needs.
Electrical Connectors:
Some older Arctic Cat models could have issues with corroded electrical connectors; manual will detail inspection points.
Manufacturer Origin:
Arctic Cat is an American company, originally founded in 1960, known for snowmobiles and later ATVs.
Arctic Cat 400 Lineage:
The 400 series has been a staple in Arctic Cat's ATV lineup, evolving over the years with updated features and engines. The 2015 model represents a mature iteration of this platform.
Manufacturing Location:
Typically manufactured in the United States, though specific component sourcing may vary.
Industry Awards:
Specific awards for the 2015 Arctic Cat 400 ATV are not widely publicized; however, Arctic Cat as a brand has received recognition for its off-road vehicle designs and performance over the years.
