2009 Arctic Cat ATV models (400 TRV 500 Automatic 500 Manual 550 H1 550 H1 TRV 700 H1 700 H1 Cruiser Thundercat 1000 H2 Cruiser) Service Repair Manual

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This manual provides comprehensive coverage for the 2009 All-Terrain Vehicles (ATVs), including the 400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, and...

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类型: Atv

斯库: 105833

标签: 2009 400 TRV 500 Automatic 500 Manual 550 H1 550 H1 TRV 700 H1 700 H1 Cruiser Arctic Cat ATV Powersports Thundercat 1000 H2 Cruiser Thundercat Series

产品多属性

Description

This manual provides comprehensive coverage for the 2009 All-Terrain Vehicles (ATVs), including the 400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, and Thundercat 1000 H2 Cruiser. The heritage in powersports is evident in these robust machines, designed for a variety of recreational and utility purposes. The TRV models, for instance, offer the flexibility of two-up riding, showcasing the commitment to versatile design. With engine displacements ranging from 400cc to 1000cc, featuring both single-cylinder (H1) and V-twin (H2) configurations, these ATVs are engineered for reliable performance across diverse terrains. This complete service repair manual is an indispensable resource for owners and technicians alike. It details all essential maintenance procedures, from routine service intervals and fluid specifications to complete engine rebuilds and transmission overhauls. The manual covers a wide array of systems, including the engine, fuel system, cooling system, electrical system, drive system, suspension, steering, and frame. With hundreds of photos, detailed illustrations, wiring schematics, and step-by-step instructions, this guide facilitates accurate diagnostics, troubleshooting, and repairs, ensuring the longevity and optimal performance of your ATV.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat 1000 H2 Cruiser

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfer and experienced mechanic

Value Proposition

Cost Savings:

Inexpensive way to keep vehicle working properly, save money on repairs

Key Features

Content Highlight:

Complete disassembly guided repairs

Visual Aid Emphasis:

Hundreds of photos and illustrations provide crucial visual guidance for complex disassembly and reassembly tasks.

Competitive Analysis

Competitive Edge:

A comprehensive service manual provides a significant cost-saving advantage for owners compared to dealership service, enabling DIY maintenance and repairs.

📋 Manual Details

Coverage

Covered Models:

Arctic Cat 400 TRV, 500 Automatic, 500 manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat 1000 H2 Cruiser

Production Years Covered:

Format

Page Count:

Manual Type:

Complete Service Repair Manual

Language:

English

File Format:

Distribution Method:

Instant Download

📖 Manual Coverage

Systems

Systems Covered:

General Information/Specifications, Periodic Maintenance, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, Drive System, Suspension, Steering, Frame, Controls, Indicators

Engine System Details:

Engine assembly, disassembly, piston/ring inspection, cylinder head service, valve train, crankshaft and bearing checks, cooling system, fuel delivery, exhaust system.

Drive System Details:

CVT (Continuously Variable Transmission) maintenance and repair, clutch inspection, drive belt replacement, gearcase lubrication, driveshaft and axle servicing, differential maintenance.

Suspension Details:

Front and rear suspension geometry, shock absorber servicing, A-arm bushing inspection and replacement, wheel bearing service, hub maintenance.

Steering Frame Details:

Steering column and linkage maintenance, tie rod end inspection, wheel alignment procedures, frame integrity checks, handlebar and control lever adjustments.

Fuel System Details:

Fuel tank, fuel pump, fuel filter, injectors (if EFI), carburetor overhaul (if applicable), fuel lines, and vapor emission control systems.

Cooling System Details:

Radiator, fan, thermostat, water pump, coolant hoses, and temperature sensors.

Electrical System Details:

Battery, starter motor, alternator/stator, ignition system (CDI, coil, spark plug), lighting circuits, switches, relays, fuses, and diagnostic connectors.

Control System Details:

Throttle control, brake levers, gear shift levers, parking brake mechanisms, and handlebar controls (lights, ignition, etc.).

Procedures

Procedures Included:

Complete tear down and rebuild, maintenance, troubleshooting, repair, diagnostic procedures, refurbishment, restoration

Periodic Maintenance Procedures:

Scheduled inspections, lubrication points, fluid level checks, air filter cleaning/replacement, battery maintenance, tire pressure checks.

Troubleshooting Methodology:

Systematic approach to identifying and resolving common operational problems, guided by symptom-based diagnostic flowcharts.

Engine Repair Procedures:

Top-end rebuilds (piston, rings, valves), cylinder head service, bottom-end bearing checks, timing chain/belt replacement, gasket replacements.

Transmission Repair Procedures:

Clutch component replacement, gear inspection and replacement, seal replacement, drive belt adjustments and replacement.

Chassis Repair Procedures:

Frame straightening (if minor damage), suspension component replacement, steering linkage overhaul, axle and CV joint service.

Technical Depth

Technical Depth:

Comprehensive (from basic maintenance to complete engine rebuilds, including detailed illustrations and torque specifications)

📊 Manual Specifications

File Attributes

PDF Features:

Searchable text, zoomable, printable

Compatibility:

All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android

Quality

Completeness:

100% Complete and Intact, no missing/corrupt pages/sections

Content Type:

Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions, hundreds of photos

Instruction Clarity:

Step-by-step instructions based on complete disassembly, designed for clarity and ease of understanding for varying skill levels.

Accuracy:

Data derived from factory specifications, ensuring accuracy for torque values, clearances, and service procedures.

⚙️ Engine Specifications

General

Engine Types Covered:

Varies by model: likely single-cylinder (e.g., 400, 500, 550 H1) and V-twin (e.g., Thundercat 1000 H2)

Engine Technology:

H1, H2 (indicative of engine platform/design)

Displacement Range:

Ranges from approximately 400cc to 1000cc across the covered models.

Engine Configuration Notes:

The 'H1' designation typically refers to a single-cylinder engine platform, while 'H2' often indicates a V-twin, common in larger displacement models like the Thundercat.

Performance

Performance Details:

Manual contains specific horsepower and torque figures for each engine variant, crucial for diagnostics and tuning.

Fuel System

Fuel System Type:

Likely Fuel Injection (FI) for most models, carburetor for some older or base variants. Manual will detail specific types.

🔧 Transmission

Types

Transmission Options:

Automatic, Manual (5-speed)

Features

Transmission Details:

Covers clutch operation, gear shifting mechanisms, differential lock engagement (where applicable), and final drive maintenance.

Gear Selection:

Includes operation of high/low range gearing and reverse gear for Automatic and Manual transmission models.

📐 Dimensions

General

Dimension Details:

Manual provides specific measurements, wheelbase, ground clearance, and dry/wet weights for each model variant, essential for transport and handling.

Weights

Weight Information:

Manual will specify dry weight and potentially curb weight for each model, critical for towing and handling considerations.

🛡️ Safety Features

General

Safety Features Covered:

Brake system operation and maintenance, lighting systems, kill switch functionality, and chassis integrity.

💡 Technology Features

Electrical

Electrical Systems:

Comprehensive wiring schematics for ignition, lighting, starting system, charging system, instrumentation, and accessory circuits.

Diagnostics

Diagnostic Procedures:

Covers troubleshooting common electrical faults, engine performance issues, and operational problems using systematic diagnostic trees and flowcharts.

🔧 Maintenance

Service Intervals

Service Intervals Covered:

Detailed schedules for oil changes, filter replacements, valve adjustments, spark plug replacement, chain/belt service, and brake inspections.

Lubrication Schedule:

Detailed points for greasing critical pivot points, suspension linkages, and steering components.

Fluid Specifications

Fluid Recommendations:

Includes specific SAE viscosity grades for engine oil, coolant types and mixtures, brake fluid specifications (e.g., DOT 3/4), and differential/gear oil types and capacities for each model.

Coolant Specifications:

Likely specifies a 50/50 mix of ethylene glycol antifreeze and distilled water, with potential for specific Arctic Cat approved coolants.

Brake Fluid Specifications:

Typically SAE J1703 or ISO 4925 (DOT 3 or DOT 4) brake fluid is specified for hydraulic brake systems.

Gear Oil Specifications:

Will detail the appropriate viscosity (e.g., SAE 90 or 80W-90) and API service classification for front and rear gearcases.

Known Issues

Common Issues Addressable:

The manual would address common wear items, potential electrical gremlins, carburetor or fuel injection issues, suspension wear, and drive system component longevity.

Part Numbers

Part Identification:

Implies inclusion of part diagrams and potentially part numbers for key components, vital for accurate replacement.

📚 Vehicle History

Brand

Brand Heritage:

Arctic Cat has a long history in powersports, known for its snowmobiles and ATVs, often emphasizing performance and utility.

Model Evolution

Model Lineup Context:

The 2009 lineup represents a mature stage of Arctic Cat's ATV development, offering a range of engine sizes and utility/recreational configurations (TRV models indicating 2-up seating).