🏷️ Basic Information

Make:

Arctic Cat

Model:

500 TRV

Year:

2003

Product Name:

Arctic Cat 2003 ATV 500 TRV Automatic Transmission A2003TDM4BUSG [Parts Manual] PDF Download

Model Code:

A2003TDM4BUSG

Vehicle Type:

All-Terrain Vehicle (ATV)

Transmission Type:

Automatic

Model Generation:

First Generation (Early to Mid 2000s)

Internal Product Code:

A2003TDM4BUSG

👋 Introduction

Target Audience:

Owners, mechanics, and technicians performing parts identification, replacement, and basic maintenance on the 2003 Arctic Cat 500 TRV.

Value Proposition:

Provides critical parts identification and sourcing information, crucial for maintaining the longevity and functionality of a specialized off-road vehicle.

Manual Benefits:

Detailed illustrations and exploded views enhance understanding of component relationships and facilitate accurate part ordering. Covers a vast array of systems, making it a comprehensive resource.

Product Features:

Factory full parts manual with detailed illustrations and exploded views for the 2003 Arctic Cat 500 TRV Automatic Transmission.

📋 Manual Details

Systems Covered:

Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness

Estimated Page Count:

Estimated to be a comprehensive manual, typically 300-500 pages for this type of vehicle and coverage.

Manual Type:

Parts Manual

Language:

English

Format:

PDF Download

Download Method:

Instant Download

📖 Manual Coverage

Engine Components:

Cylinder head, camshaft, valves, crankshaft, piston, cylinder, cam chain, magneto, oil filter, oil pump, water pump, cooling system, exhaust system, air intake system.

Transmission And Drivetrain:

Automatic transmission, V-belt, clutch, secondary drive, secondary transmission, drive train, front drive gearcase, tilt frame.

Chassis And Suspension:

Frame, front suspension, rear suspension, sway bar, steering, wheels, tires, cargo box, tailgate.

Electrical And Lighting:

Battery, starter motor, starter clutch, wiring harness, headlights, taillights, dash.

Fuel And Controls:

Gas tank, throttle body, accelerator, gear shifting, shifter.

Braking System:

Front brake, rear brake, parking brake.

Body And Ergonomics:

Canopy, hood, seat, console, floor panel.

Disassembly And Assembly:

Detailed step-by-step procedures for dismantling and reassembling all major components and systems.

Part Identification:

Comprehensive parts lists with illustrations and diagrams for accurate part ordering.

Exploded Views:

Extensive use of exploded views for clear visualization of component relationships and assembly order.

Depth Of Coverage:

Factory-level detail, essential for parts replacement, component identification, and understanding of internal workings.

📊 Manual Specifications

File Format:

PDF

Searchability:

Searchable Text

Zoom Capability:

Zoomable

Printability:

Printable

Binding Type:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

Required Software:

Adobe Reader, Foxit Reader, or any compatible PDF reader.

⚙️ Engine Specifications

Engine Type:

Likely a 4-stroke, single-cylinder, liquid-cooled engine (common for this era and displacement).

Displacement:

Approximately 499cc (based on model name '500').

Horsepower:

Typically in the range of 30-35 HP for this class of ATV from 2003.

Torque:

Estimated torque figures would be in the range of 25-30 lb-ft, optimized for low-end grunt.

Fuel Delivery:

Likely Carburetor-fed, possibly a Mikuni CV-type carburetor (standard for Arctic Cat in this period).

Ignition System:

CDI (Capacitor Discharge Ignition) or similar electronic ignition system.

Cooling Method:

Liquid-cooled with a radiator and fan.

Oil Type:

Specific SAE viscosity grade (e.g., 10W-40 or 20W-50) and API service classification would be detailed in the manual. Likely a motorcycle-specific or ATV oil.

Emission Controls:

Standard for the era, potentially including catalytic converter in exhaust system depending on market.

🔧 Transmission

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with high/low range.

Drive Belt:

V-belt driven primary and secondary clutch system.

Gear Ratios:

Low range for climbing and towing, high range for general trail riding. Specific ratios would be in the manual.

Transmission Fluid:

Specific automatic transmission fluid (ATF) or CVT fluid specification would be detailed in the manual. Critical for clutch and belt life.

Drive Type:

Likely 4WD with selectable 2WD/4WD engagement.

Differential:

Front and rear differentials. Front differential might have locking capability or a limited-slip design.

📐 Dimensions

Overall Length:

Typical for a 500cc class ATV, likely in the range of 80-85 inches.

Overall Width:

Around 46-48 inches for stability.

Overall Height:

Approximately 48-50 inches.

Cargo Rack Capacity:

Front and rear racks with significant weight capacity for gear. Front rack typically ~100 lbs, rear ~200 lbs (verify in manual).

Dry Weight:

Likely in the range of 650-700 lbs, depending on specific configuration.

Towing Capacity:

Typically rated around 1,000-1,200 lbs for this class of ATV.

Front Tire Size:

Commonly 25x8-12 or similar.

Rear Tire Size:

Commonly 25x10-12 or similar.

Wheel Bolt Pattern:

Typically 4x110mm or 4x115mm for Arctic Cat ATVs of this era.

🛡️ Safety Features

Rollover Protection:

ATVs are not rated for crash safety in the same way as cars. Emphasis is on rider skill and safe operation.

Braking System Design:

Hydraulic disc brakes on all wheels for effective stopping power.

Parking Brake:

Integrated parking brake, often caliper-based on one of the rear wheels.

Lighting:

Headlights and taillights for visibility and signaling.

Operator Safety:

Recommended safety gear (helmet, goggles, gloves, long sleeves, pants, boots) is crucial for safe operation.

💡 Technology Features

Display Features:

Basic LCD display for odometer, trip meter, speedometer, and potentially engine hours.

Traction Control:

Not typically found on ATVs of this era. Relies on rider input and mechanical differential systems.

Connectivity Features:

No modern connectivity features (Bluetooth, GPS) expected.

🔧 Maintenance

Oil Change Interval:

Typically every 100-200 operating hours or annually. Specific interval in manual.

Air Filter Maintenance:

Frequent checks and cleaning/replacement are critical, especially in dusty conditions. Interval would be hourly-based or by condition.

Spark Plug Replacement:

Typically every 1,000-2,000 miles or annually. Specific plug type and gap are essential.

V Belt Inspection:

Regular inspection for wear, cracks, and proper tension. Replacement interval varies significantly with usage.

Engine Oil Capacity:

Capacity will be specified in the manual, typically around 2-3 quarts.

Coolant Type:

Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water) for liquid-cooled engines. Specific type/color might be specified.

Common Wear Items:

V-belts, drive clutches, suspension bushings, wheel bearings, and brake pads are common wear items on ATVs of this age.

Carburetor Cleaning:

Carburetors can become clogged with stale fuel if the ATV is stored for extended periods. Regular cleaning and stabilizer use are recommended.

Torque Specifications:

Crucial torque values for engine, transmission, suspension, and wheel fasteners will be detailed for proper assembly.

📚 Vehicle History

Manufacturer:

Arctic Cat, a long-standing American manufacturer known for snowmobiles and ATVs.

500 Trv Positioning:

The TRV (Trail Ride Vehicle) designation often indicates a model with enhanced comfort and utility features for longer trail rides, possibly including features like a longer wheelbase or passenger seating (though the '03 might be single-rider focused).

Production Period:

2003 model year.

🏆 Awards & Recognition

Industry Awards:

Specific awards for this model year are not readily documented, but Arctic Cat ATVs of this period were generally well-regarded for their power and utility.

Consumer Ratings:

Reviews and ratings from the early 2000s would be the primary source of consumer feedback. Owners often praised its ruggedness and capability.