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ARCTIC CAT 500 TRV-Automatic Transmission 2006 Service Repair Manual

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The 2006 Arctic Cat 500 TRV is a versatile utility All-Terrain Vehicle designed for a range of demanding tasks and recreational pursuits. Engineered with a liquid-cooled, 4-stroke, SOHC engine and...
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类型: Atv
厂商:
斯库: 104389
ARCTIC CAT 500 TRV-Automatic Transmission 2006 Service Repair Manual
The 2006 Arctic Cat 500 TRV is a versatile utility All-Terrain Vehicle designed for a range of demanding tasks and recreational pursuits. Engineered with a liquid-cooled, 4-stroke, SOHC engine and an automatic Continuously Variable Transmission (CVT) featuring Hi/Lo range and Reverse, this ATV offers reliable power and smooth operation. Its selectable 2WD/4WD system, independent front suspension, and robust construction make it suitable for recreational riders, hunters, farmers, and utility users who require dependable performance and comfort. The 500 TRV is known for its substantial towing capacity and practical cargo-carrying abilities, positioning it as a capable competitor in its class. This comprehensive Service Repair Manual provides detailed guidance for the maintenance and repair of your 2006 Arctic Cat 500 TRV. Covering essential systems from the engine and automatic transmission to the fuel, electrical, braking, suspension, and steering systems, the manual offers step-by-step instructions for component inspection, maintenance, troubleshooting, and overhaul. It includes diagnostic procedures, technical specifications, and information on preventive maintenance schedules. This resource is an invaluable tool for owners, mechanics, and technicians seeking to ensure the longevity, optimal performance, and safe operation of their Arctic Cat 500 TRV.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
500 TRV
Year:
2006
Transmission Type:
Automatic
Codes
Product Name:
ARCTIC CAT 500 TRV-Automatic Transmission 2006 Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Utility ATV (All-Terrain Vehicle)
Target Audience:
Recreational riders, hunters, farmers, and utility users requiring a capable and comfortable ATV.
Competitive Analysis
Key Competitors:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Suzuki King Quad.
Key Features
Engine Type:
Liquid-cooled, 4-stroke, SOHC
Transmission Type:
Automatic (CVT with Hi/Lo range and Reverse)
Drive System:
2WD/4WD selectable
Suspension Type:
Independent Front Suspension (IFS), Swingarm Rear Suspension
Towing Capacity:
Typically around 1,050 lbs (476 kg)
Storage:
Front and rear racks for cargo carrying
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and repair procedures for the Arctic Cat 500 TRV (2006 model) with automatic transmission.
Secondary Coverage:
Troubleshooting, diagnostics, specifications, and overhaul instructions.
Page Count
Estimated Page Count:
Unknown (PDF nature, actual print pages may vary)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, maintenance, and repair of the engine, including disassembly, assembly, torque specifications, and component testing.
Transmission:
Comprehensive coverage of the automatic transmission, including operation, maintenance, troubleshooting, and component repair.
Fuel System:
Carburetor adjustment and overhaul, fuel pump testing, fuel line inspection, and related components.
Electrical System:
Wiring diagrams, component testing, battery maintenance, ignition system troubleshooting, lighting, and starter/charging systems.
Brakes:
Brake pad replacement, caliper service, brake fluid specifications and bleeding procedures, and component troubleshooting.
Suspension:
Front and rear suspension component inspection, maintenance, and replacement, including shocks, springs, and bushings.
Steering:
Steering system inspection, maintenance, and repair, including tie rods, ball joints, and steering column components.
Drivetrain:
CV joint inspection and replacement, drive shaft maintenance, and related drivetrain components.
Cooling System:
Radiator, fan, thermostat, and coolant maintenance and service.
Exhaust System:
Muffler, exhaust pipe inspection, and clamp tightening.
Frame And Body:
Body panel inspection, seat removal, and basic chassis maintenance.
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, fluid checks, and lubrication points.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common issues.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostic Procedures:
Methods for checking the operational status of various vehicle systems.
Overhaul Instructions:
Detailed guidance for complete engine and transmission overhauls.
Component Replacement:
Instructions for replacing wear items and faulty parts.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic checks to full engine and transmission rebuilds.
Detail Level:
Includes detailed exploded views, torque specifications, clearances, and troubleshooting guides.
📊 Manual Specifications
File Format
File Type:
PDF
Readability Recommendation:
Adobe PDF Reader recommended for optimal display of images and graphics.
Print Quality
Print Option:
Likely printable, though not explicitly stated.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Arctic Cat 500cc Class
Displacement:
Approximately 443cc
Engine Type:
Single-cylinder, liquid-cooled, SOHC, 4-valve
Performance
Bore X Stroke:
Specifics vary but typical for this class.
Horsepower:
Estimated 30-35 HP (at crankshaft)
Torque:
Estimated 25-30 lb-ft
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 4.2 US gallons (15.9 liters)
Cooling System
Cooling Method:
Liquid-cooled with electric fan
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Gear Selection:
Park (P), Reverse (R), Neutral (N), High (H), Low (L)
Features
Drive Modes:
2WD / 4WD selector with automatic engagement
Engine Braking:
Standard with CVT operation
Transmission Fluid Type:
CVT specific fluid (refer to manual for exact specification, e.g., Arctic Cat XT-4 or equivalent)
📐 Dimensions
Exterior
Overall Length:
Approximately 83.0 inches (210.8 cm)
Overall Width:
Approximately 46.0 inches (116.8 cm)
Overall Height:
Approximately 48.0 inches (121.9 cm)
Wheelbase:
Approximately 50.0 inches (127 cm)
Ground Clearance:
Approximately 10.5 inches (26.7 cm)
Weights
Dry Weight:
Approximately 600 lbs (272 kg)
Curb Weight:
Likely around 630-650 lbs (286-295 kg)
Cargo
Front Rack Capacity:
Approximately 100 lbs (45 kg)
Rear Rack Capacity:
Approximately 200 lbs (90 kg)
Tires
Front Tire Size:
Typically 25x8-12
Rear Tire Size:
Typically 25x10-12
Wheels
Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA standards (typical for North American market).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Yes, typically hand-operated lever.
Lighting:
Halogen headlights, taillight, and brake light.
Passive Features
Rollover Protection:
N/A (ATVs are not designed with ROPS like UTVs/side-by-sides).
Seatbelt:
N/A (Rider uses body control).
Warnings
Manual Disclaimers:
Emphasizes safe riding practices, use of protective gear (helmet, goggles, etc.), and proper operation.
💡 Technology Features
Infotainment
Display:
Basic LCD display on handlebars showing gear selection, odometer, trip meter, and indicator lights.
Driver Assistance
Traction Control:
N/A (standard mechanical 4WD engagement).
Connectivity
Charging Port:
May include a 12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 20 hours or 1 month.
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first).
Air Filter Cleaning:
Every 50 hours or as needed based on dusty conditions.
Spark Plug Inspection:
Every 100 hours or annually.
Transmission Fluid Change:
Recommended every 100 hours or annually, or more frequently under heavy use.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (refer to manual for exact viscosity and API classification).
Engine Oil Capacity:
Approximately 2.3 US quarts (2.2 liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, drive belts.
Potential Electrical Gremlins:
Early models sometimes experienced issues with rectifier/regulator or CDI units if not maintained.
Carburetor Tuning:
May require periodic cleaning and adjustment for optimal performance, especially if using ethanol fuels.
📚 Vehicle History
Brand Heritage
Company Origin:
Arctic Cat is an American manufacturer founded in 1960, originally focused on snowmobiles.
Atv Entry:
Arctic Cat entered the ATV market in the late 1980s.
Model Evolution
Trv Lineage:
The TRV (Towing, Recreation, Vehicle) designation typically refers to their 2-up or passenger-carrying ATVs.
2006 Model Significance:
Represents a mature iteration of their mid-displacement utility ATV offering, focusing on comfort and capability.
Production
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Arctic Cat ATVs have received various industry awards and positive reviews over the years for their performance and value.
Ratings
Consumer Reviews:
Generally well-regarded for their utility and comfort, with some specific model year quirks noted by owners.
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