Vehicle Segment:
Recreational and utility ATV, designed for versatile off-road use with a two-up riding capability (TRV designation).
Key Competitors 2010:
Polaris Sportsman 550/800 Touring, Can-Am Outlander MAX, Yamaha Grizzly 550/700, Kawasaki Mule (utility-focused).
Vehicle Usp:
The TRV (Touring Recreational Vehicle) designation signifies its ability to comfortably carry a passenger, enhancing its versatility for recreational trail riding and longer excursions.
Manual Value Proposition:
Provides essential OEM part identification for owners and technicians, crucial for maintaining the longevity and performance of the 2010 Arctic Cat 550 TRV.
Primary Coverage:
Comprehensive parts identification and listing for the 2010 Arctic Cat 550 TRV GREEN (A2010TBO4EUSG).
Included Sections:
Engine, drivetrain, chassis, suspension, brakes, electrical, bodywork, accessories, and specific overhaul procedures.
Estimated Page Count:
Likely 300-500 pages (typical for comprehensive factory parts manuals).
Manual Classification:
Factory Parts Manual / Catalog
Product Format:
PDF Download
Engine Systems:
Accelerator, Air Intake, Cam Chain, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Engine and Exhaust, Magneto, Oil Filter/Pump, Starter Clutch, Throttle Body, Water Pump.
Drivetrain Systems:
Clutch (Primary and Secondary), V-Belt, Drive Train, Gear Shifting, Secondary Drive, Secondary Transmission, Transmission.
Chassis Suspension Steering:
Frame and Related Parts, Front Suspension, Rear Suspension, Steering, Sway Bar, Tilt Frame.
Braking Systems:
Front Brake, Rear and Parking Brake.
Electrical Systems:
Battery and Starter Motor, Magneto, Wiring Harness.
Body Trim Accessories:
Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Dash, Gas Tank, Hood And Headlight, Seat, Wheel And Tire.
Repair Procedures:
Detailed illustrations and exploded views for disassembly and assembly of all listed components. Overhaul procedures are implicitly covered through parts identification and breakdown.
Maintenance Procedures:
While not a service manual, the parts manual aids in identifying correct replacement parts for maintenance tasks.
Troubleshooting Guidance:
Not a primary focus, but identifying correct parts is crucial for troubleshooting faulty components.
Depth Of Information:
Highly detailed, providing specific OEM part numbers for every component and sub-component. Essential for accurate part replacement and understanding assembly order.
Engine Type:
Four-stroke, SOHC, 4-valve
Engine Displacement:
546.6 cc (33.36 cubic inches)
Engine Manufacturer:
Arctic Cat (likely Suzuki-derived or manufactured)
Engine Cooling:
Liquid-cooled
Bore X Stroke:
92.0 mm x 81.5 mm (Approximate)
Horsepower Rating:
Approximately 35-40 HP (est. at flywheel, specific figures often not officially published for ATVs).
Torque Rating:
Specific figures not readily available, but designed for good low-end grunt for off-road traction.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with engine braking.
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Drive Modes:
2WD / 4WD selector with electric front differential lock (optional or standard depending on sub-trim).
Overall Length:
Approx. 2,387 mm (94 inches)
Overall Width:
Approx. 1,150 mm (45.3 inches)
Overall Height:
Approx. 1,295 mm (51 inches)
Wheelbase:
Approx. 1,458 mm (57.4 inches)
Dry Weight:
Approx. 285 kg (628 lbs)
Ground Clearance:
Approx. 254 mm (10 inches)
Front Rack Capacity:
Approx. 45 kg (100 lbs)
Rear Rack Capacity:
Approx. 90 kg (200 lbs)
Towing Capacity:
Approx. 675 kg (1,490 lbs)
Rollover Protection:
N/A (ATV design, operator assumes responsibility for safe operation).
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Hand-operated mechanical parking brake on rear caliper.
Engine Braking:
Integrated engine braking via CVT.
Lighting:
Dual headlights, taillight, and brake light.
Operator Controls:
Ergonomic handlebar controls, throttle lever, brake levers.
Instrument Panel:
Digital instrument cluster providing speed, RPM, odometer, trip meter, fuel level, gear indicator, 4WD status, and warning lights.
Selectable 4Wd:
Electronic engagement of 2WD/4WD and front differential lock.
Charging Port:
12V accessory power outlet for charging devices.
Oil Change Interval:
Typically every 100 hours or annually (refer to specific service manual for exact recommendation).
Spark Plug Replacement:
Refer to service manual, typically every 100-300 hours.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended based on operating conditions (off-road use requires more frequent attention).
Engine Oil Type:
SAE 5W-50 Synthetic Oil (e.g., Arctic Cat APV Synthetic 5W-50).
Engine Oil Capacity:
Approximately 2.2 Liters (2.3 US Quarts) (check dipstick).
Gearcase Oil Type:
Arctic Cat Synthetic Gear Oil (or equivalent API GL-4, SAE 80W-90).
Coolant Type:
Ethylene Glycol based antifreeze (e.g., 50/50 mix with distilled water).
Common Wear Items:
CVT belt wear, suspension bushings, ball joints, wheel bearings, brake pad wear.
Potential Reliability Points:
While generally robust, some early EFI systems or specific electrical connectors could be points of attention. Regular maintenance is key.
Manufacturer Heritage:
Arctic Cat has a long history in powersports, originally known for snowmobiles, and expanded into ATVs in the late 1990s.
550 Trv Development:
The 550 TRV was part of Arctic Cat's strategy to offer a capable two-up ATV with a balance of engine size and maneuverability. It built upon previous TRV models and leveraged the platform shared with the Prowler UTVs.
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
Production Years For Model:
The 550 TRV model line spanned several years, with 2010 being a specific iteration within that generation.