🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

2004

Model Code:

A2004ISR4BUSV

Color Designation:

CAT GREEN

Manual Product Name:

2004 Arctic Cat 650 V-Twin 4x4 FIS CAT GREEN MRP A2004ISR4BUSV [Parts Manual] PDF Download

Parts Manual Code:

MRP A2004ISR4BUSV

👋 Introduction

Vehicle Segment:

Performance All-Terrain Vehicle (ATV)

Key Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly

Powertrain:

V-twin engine, 4x4 drivetrain, FIS (Full Independent Suspension)

Utility:

Designed for off-road use, hauling, towing, and recreational trail riding.

Benefit To Owner:

Essential for accurate part identification, ordering, and understanding the construction of the ATV for maintenance and repair.

📋 Manual Details

Manual Type:

Factory Parts Manual

Language:

English

Format:

PDF Download

Features:

Detailed illustrations, exploded views, parts list, Instant Download, Printable, Zoom able, Searchable Text

📖 Manual Coverage

Engine Components:

Accelerator, Air Intake, Battery And Starter Motor, Cam Chain, Crank Balancer, Crankshaft And Piston, Cylinder, Cylinder Head And Camshaft/Valve, Magneto, Oil Filter/Pump, Starter Clutch, Throttle Body, Water Pump

Drivetrain Components:

Drive Train, Front Drive Gearcase, Secondary Drive, Secondary Transmission, Transmission

Chassis And Body:

Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Frame And Related Parts, Hood And Headlight, Tilt Frame

Suspension And Steering:

Front Suspension, Rear Suspension, Steering, Sway Bar

Braking System:

Front Brake, Rear And Parking Brake

Fuel And Cooling:

Cooling, Gas Tank

Electrical System:

Wiring Harness

Assembly Disassembly:

Overhaul, Disassembly and Assembly for all listed components

Part Identification:

Identification of all factory replacement parts via detailed illustrations and part numbers

Level Of Detail:

Factory-level detail for parts identification, assembly, and disassembly. Essential for accurate part ordering and repair planning.

📊 Manual Specifications

File Type:

PDF

Readability:

Searchable Text, Zoom able

Accessibility:

Printable

Software Requirements:

Adobe Reader, Foxit Reader, or compatible PDF reader

⚙️ Engine Specifications

Engine Type:

V-twin, 4-stroke

Displacement:

Approximately 650cc (specific internal designation not provided in product info, but consistent with Arctic Cat V-Twin engines of the era)

Horsepower Estimated:

Likely in the 40-50 HP range (typical for this class of ATV in 2004)

Torque Estimated:

Strong low-end torque for pulling and climbing

Induction Type:

Carbureted (likely Mikuni or Keihin twin carburetors, though manual details specific parts)

Cooling Method:

Liquid-cooled

Ignition System:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD selectable, likely with locking front differential (FIS implies this)

Gear Reduction:

High and Low range, Reverse

Clutch Type:

Drive clutch and driven clutch (CVT system)

📐 Dimensions

Length Approx:

Over 80 inches (typical for this class)

Width Approx:

Around 46-50 inches

Height Approx:

Around 48-50 inches

Dry Weight Approx:

Likely 600-700 lbs

Towing Capacity Approx:

Around 1000-1500 lbs

Rack Capacity Front Approx:

Around 100 lbs

Rack Capacity Rear Approx:

Around 200 lbs

Wheel Size:

Typically 12-inch wheels

Tire Size Front Typical:

25x8-12

Tire Size Rear Typical:

25x10-12

🛡️ Safety Features

Atv Safety Standards:

Designed to meet ANSI standards for recreational off-highway vehicles.

Braking System Type:

Hydraulic disc brakes (front and rear)

Parking Brake:

Integrated into rear braking system

Suspension Type:

Full Independent Suspension (FIS) for improved ride and handling stability.

Lighting:

Dual headlights, taillight/brake light

Handlebars Controls:

ATV-style handlebars with integrated thumb throttle and hand brake levers.

💡 Technology Features

Dashboard Display:

Digital display for speed, odometer, trip meter, fuel level, 4WD indicator, and warning lights.

Driving Modes:

2WD/4WD engagement, potential for differential lock engagement via handlebar controls.

Electrical Accessories:

Pre-wired for accessory lighting, winches, etc. (often through accessory outlets).

🔧 Maintenance

Oil Change Interval:

Typically every 100 hours or annually (refer to specific service manual for exact intervals).

Air Filter Maintenance:

Regular inspection and cleaning, especially in dusty conditions.

Spark Plug Replacement:

Recommended at specified mileage or hours, dependent on plug type.

Engine Oil Type:

API SG, SH, SJ or higher, SAE 20W-50 or 10W-40 (check manual for exact viscosity based on temperature).

Engine Oil Capacity:

Approximately 2.5-3.0 quarts (check dipstick).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Cv Gearcase Oil Type:

Arctic Cat specific gear oil or SAE 80W-90 GL-4.

Common Wear Items:

CV boots, wheel bearings, suspension bushings, brake pads.

Cv Belt Wear:

CV belts can wear and stretch over time, affecting performance; regular inspection is recommended.

Carburetor Tuning:

Carburetors may require periodic cleaning and adjustment for optimal performance.

📚 Vehicle History

Manufacturer History:

Arctic Cat (now Textron Off Road) has a long history in snowmobiles and ATVs, known for performance-oriented machines.

V Twin Engine Introduction:

The V-twin engine platform was a significant step for Arctic Cat in the ATV market, offering more power and torque.

Production Era:

Early to mid-2000s, a period of significant development and competition in the ATV industry.

🏆 Awards & Recognition

Atv Industry Awards:

Arctic Cat models from this era often received positive reviews for their V-twin power and suspension performance in industry publications.