🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

2004

Model Code:

A2004ISR4BCAZ

Color Designation:

CAT GREEN

Product Type:

Parts Manual

Document Format:

PDF

👋 Introduction

Product Segment:

High-performance All-Terrain Vehicle (ATV)

Target User:

Enthusiasts and owners seeking detailed parts information for maintenance, repair, and restoration.

Competitors:

Other major ATV manufacturers of the era, such as Polaris, Yamaha, Kawasaki, and Can-Am.

Powertrain Configuration:

V-Twin engine, 4x4 drivetrain, Selectable Front Differential Lock (FIS - Front Impact System).

Suspension Type:

Independent Front and Rear Suspension (implied by 'V 2 4X4 FIS' and common for this model class).

Manual Benefit:

Provides essential part numbers and detailed visual references for accurate component replacement and a deeper understanding of the vehicle's construction.

📋 Manual Details

Primary Coverage:

Complete Parts Identification and Listing

Secondary Coverage:

Assembly and Disassembly Procedures (with focus on parts identification)

Estimated Page Count:

N/A (Digital PDF, dynamically rendered)

Manual Type:

Factory Parts Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine And Powertrain:

Engine assembly, crankshaft, piston, cylinder, cylinder head, camshaft, valve train, oil filter, oil pump, cooling system, water pump, transmission, drive train, secondary drive, gear shifting, starter motor, starter clutch.

Chassis And Suspension:

Frame, front suspension, rear suspension, front brake, rear brake, parking brake, steering, sway bar, tilt frame, wheel and tire.

Electrical Components:

Wiring harness, magneto, battery, starter motor.

Body Panels:

Canopy, taillight, cargo box, tailgate, dash, hood, headlight, floor panel, console.

Control Systems:

Accelerator, throttle body, shifter.

Disassembly Assembly:

Detailed instructions for disassembling and reassembling various vehicle components, with a focus on correct part identification and order.

Parts Identification:

Comprehensive exploded views and part number listings for all major assemblies and components.

Depth Of Coverage:

High - geared towards parts sourcing and understanding of component relationships for repair and maintenance. Includes detailed illustrations of internal engine and transmission components.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High Resolution, suitable for printing.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Text Searchability:

Searchable Text

Zoomability:

Zoomable

⚙️ Engine Specifications

Engine Type:

V-Twin, 4-stroke, Liquid-Cooled

Displacement:

650cc (Approximate)

Bore X Stroke:

Not specified in product info, typically found in detailed service manuals.

Compression Ratio:

Not specified in product info.

Horsepower:

Estimated 45-50 HP (typical for class and displacement)

Torque:

Not specified in product info.

Fuel Delivery:

Carbureted (likely dual carburetors, as is common for V-twin engines of this era)

Fuel Type:

Unleaded Gasoline

Ignition System:

Electronic Ignition (CDI)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD with locking front differential (FIS)

Gear Selection:

High, Low, Neutral, Reverse, Park

Clutch:

CVT Drive and Driven Clutch System

Final Drive:

Shaft Drive

📐 Dimensions

Length:

Not specified in product info.

Width:

Not specified in product info.

Height:

Not specified in product info.

Dry Weight:

Not specified in product info.

Ground Clearance:

Not specified in product info. (Typically 8-12 inches for this class)

Rack Capacity Front:

Not specified in product info. (Typically 100 lbs)

Rack Capacity Rear:

Not specified in product info. (Typically 200 lbs)

Towing Capacity:

Not specified in product info. (Often around 1000-1500 lbs for this class)

🛡️ Safety Features

Safety Certification:

Not applicable (ATV, not road-legal)

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Differential Lock:

Front Differential Lock (FIS)

Lighting:

Headlights, Taillight

Hand Guards:

Likely standard or optional, but part numbers would be in the manual.

💡 Technology Features

Infotainment System:

Basic - No integrated infotainment system in the modern sense. Focus on functional controls.

Driver Assistance Features:

FIS (Front Impact System) for improved traction control in challenging terrain.

Connectivity Features:

None

🔧 Maintenance

Oil Change Interval:

Not specified in product info. (Typically every 100-200 hours or annually)

Air Filter Cleaning:

Not specified in product info. (Recommended at regular intervals, especially in dusty conditions)

Engine Oil Type:

Not specified in product info. (Likely SAE 10W-40 or 20W-50 motorcycle/ATV specific oil)

Engine Oil Capacity:

Not specified in product info.

Transmission Fluid Type:

Not specified in product info. (Likely a specific ATV transmission fluid or SAE 75W-90 gear oil for the final drive/gearcase)

Coolant Type:

Not specified in product info. (Ethylene Glycol based antifreeze)

Brake Fluid Type:

Not specified in product info. (DOT 3 or DOT 4)

Common Wear Items:

CVT belt wear, suspension bushings, brake pads, wheel bearings (typical for ATVs of this age).

Potential Failures:

Not specified in product info. Refer to service bulletins or owner forums for specific model issues.

📚 Vehicle History

Manufacturer:

Arctic Cat, Inc.

Brand Focus:

Historically known for snowmobiles, expanding significantly into ATVs in the late 1990s and early 2000s.

Model Introduction Era:

Early 2000s. The 650 V-Twin represented a significant step up in performance and engine size for Arctic Cat ATVs.

Key Innovations:

The introduction of a V-Twin engine in their ATV line was a notable feature, offering increased power and torque compared to single-cylinder engines.

Production Period:

The 2004 model year is covered. This platform likely saw production for several years with minor updates.

🏆 Awards & Recognition

Industry Awards:

Not specified in product info. The 650 V-Twin was generally well-received for its power and capability at the time of its release.