🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

2004

Model Code:

A2004ISR4BUSS

Color Code:

GREEN

Product Type:

Parts Manual

Product Name:

Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual] PDF Download

👋 Introduction

Market Segment:

Utility All-Terrain Vehicle (ATV)

Competitors:

Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Suzuki King Quad

Key Features:

V-Twin engine, 4x4 capability, Fuel Injection System (FIS), Green color option, robust utility platform.

Key Features:

Factory original parts catalog, detailed exploded views, comprehensive part numbering for accurate ordering, essential for maintenance and restoration.

📋 Manual Details

Systems Covered:

Accelerator, Air Intake, Battery And Starter Motor, Cam Chain, Canopy And Taillight, Cargo Box And Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft And Piston, Cylinder, Cylinder Head And Camshaft/Valve, Dash, Drive Train, Engine And Exhaust, Frame And Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood And Headlight, Magneto, Oil Filter/Pump, Rear And Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel And Tire, Wiring Harness

Page Count:

Not explicitly stated, but implies comprehensive coverage based on listed components.

Manual Type:

Factory Parts Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Crankshaft, Piston, Cylinder, Cylinder Head, Camshaft, Valves, Cam Chain, Oil Filter/Pump, Cooling System, Water Pump, Magneto, Throttle Body, Air Intake, Exhaust System

Drivetrain Systems:

Drive Train, Front Drive Gearcase, Rear And Parking Brake, Secondary Drive, Secondary Transmission, Transmission, Gear Shifting, Shifter, Starter Clutch

Suspension And Steering:

Front Suspension, Rear Suspension, Steering, Sway Bar

Electrical Components:

Battery And Starter Motor, Wiring Harness, Magneto

Body Chassis Components:

Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Dash, Frame And Related Parts, Gas Tank, Hood And Headlight, Seat, Tilt Frame, Wheel And Tire

Procedures:

Overhaul, Disassembly, Assembly

Technical Depth:

Detailed illustrations, exploded views, parts lists for component identification and replacement. Not a repair or diagnostic manual, but essential for part sourcing and understanding assembly.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable, Zoomable

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Searchability:

Searchable Text

⚙️ Engine Specifications

Engine Type:

V-Twin, 4-Stroke

Engine Displacement:

Approximately 650cc (Specific bore and stroke likely detailed within the manual, not provided in product info)

Horsepower:

Estimated 40-50 HP range (typical for this class and era)

Torque:

Estimated 35-45 lb-ft range (typical for this class and era)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Cooling Method:

Liquid-Cooled

Ignition Type:

Electronic Ignition

Oil Type:

Likely SAE 10W-40 or 20W-50 Synthetic/Mineral Blend (Specifics in manual)

Oil Capacity:

Approximately 2.5-3.0 Quarts (Specifics in manual)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Optional Transmissions:

N/A (CVT is standard for this model)

Drive Modes:

2WD/4WD selectable, likely with front differential lock engagement (FIS implies this).

Gear Reduction:

Likely includes High, Low, Neutral, Reverse, Park (standard ATV transmission layout).

Transmission Fluid Type:

CVT Belt Drive Fluid / Gearcase Oil (Specifics in manual)

Transmission Fluid Capacity:

Separate capacities for primary (CVT) and secondary (gearcase) likely exist (Specifics in manual).

📐 Dimensions

Length:

Approx. 82-85 inches

Width:

Approx. 46-48 inches

Height:

Approx. 48-50 inches

Dry Weight:

Approx. 650-700 lbs (Varies by configuration)

Payload Capacity:

Likely 200-300 lbs (total for racks)

Towing Capacity:

Likely 600-1000 lbs (Check specific model rating)

Wheelbase:

Approx. 50-52 inches

Ground Clearance:

Approx. 10-12 inches

🛡️ Safety Features

Safety Standards:

Designed to meet relevant ATV safety standards of the era. Specific crash ratings not applicable as per industry norms for ATVs.

Active Safety:

4WD System for enhanced traction, reliable braking system (front and rear).

Passive Safety:

Handlebar guards, integrated lighting, secure seating position.

💡 Technology Features

Infotainment System:

Basic instrumentation: speedometer, odometer, fuel gauge, indicator lights. No advanced infotainment features.

Driver Assistance Features:

The 'FIS' designation indicates Fuel Injection System, an advancement in engine management for better throttle response and efficiency.

Connectivity Features:

N/A (No integrated connectivity features typical for this era and vehicle type).

🔧 Maintenance

Oil Change Interval:

Typically every 100-200 hours or 6-12 months (Specifics in manual)

Spark Plug Replacement:

Every 1000-2000 miles or annually (Specifics in manual)

Air Filter Cleaning Replacement:

Frequent checks recommended, clean every 50 hours, replace as needed (Specifics in manual)

Cv Belt Inspection Replacement:

Inspect every 50-100 hours, replace based on wear (Specifics in manual)

Coolant Type:

Ethylene Glycol Antifreeze / Coolant (Specifics in manual)

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (Specifics in manual)

Common Wear Items:

CVT belt wear, suspension bushings, front differential seals, starter motor brushes.

Potential Failures:

EFI sensor issues, occasional overheating if cooling system maintenance is neglected, U-joint wear.

📚 Vehicle History

Brand Origins:

Arctic Cat is an American manufacturer with a long history in snowmobiles and ATVs, known for performance and utility.

Model Lineage:

The 650 V-Twin series represented a significant step up in power and technology for Arctic Cat's ATV line in the early 2000s, often featuring a robust Kawasaki-sourced engine.

Manufacturing Location:

Likely manufactured in North America (USA or Canada).

Production Period:

The 650 V-Twin was a key model for Arctic Cat in the mid-2000s.

🏆 Awards & Recognition

Industry Awards:

While specific awards for the 2004 650 V-Twin are not readily recalled, Arctic Cat ATVs of this period were generally well-regarded for their power and utility in their respective segments.