Target Audience:
Owners and technicians seeking to maintain, repair, and restore the 2009 Arctic Cat 700 Thundercat.
Manual Value Proposition:
Provides detailed illustrations and step-by-step instructions for efficient and cost-effective repairs.
Market Competitors:
Competed against other 700-800cc utility and sport-utility ATVs from manufacturers like Polaris, Can-Am, Yamaha, and Suzuki.
Systems Covered:
• General Information
• Periodic Maintenance/Tune-Up
• Engine
• Transmission
• Fuel System
• Lubrication System
• Cooling System
• Electrical System
• Drive System
• Suspension
• Steering
• Frame
• Controls
• Indicators
Body Chassis:
Frame integrity, body panel removal and installation, fenders, racks.
Electrical System Details:
Wiring diagrams, battery, alternator, starter, ignition system, lighting, switches, sensors, EFI control unit.
Drive System Details:
Driveshafts, U-joints, differentials, axle shafts, CV joints.
Suspension Details:
Front and rear independent suspension, shocks, springs, control arms, ball joints, bushings.
Steering Details:
Steering column, tie rods, steering rack, handlebar assembly.
Control Systems:
Throttle control, brake levers, gear selector, parking brake.
Procedures Included:
• Repair
• Rebuild
• Refurbish
• Restore
• Diagnostic Procedures
• Maintenance Procedures
Technical Depth:
Comprehensive diagnostics, repair, rebuild, and maintenance for all covered systems.
Troubleshooting:
Trouble shooting charts and diagnostic trees for common and uncommon problems.
Torque Specifications:
Includes critical torque specifications for engine, chassis, and component assembly.
Diagnostic Coverage:
Detailed procedures for diagnosing engine, electrical, and mechanical issues.
Engine Repair:
Complete overhaul, piston, ring, valve, camshaft, cylinder head, and crankshaft procedures.
Transmission Repair:
CVT clutch service, belt replacement, gear case lubrication and repair.
Tune Up Procedures:
Spark plug replacement, air filter cleaning/replacement, carburetor/EFI adjustment, valve clearance checks.
File Format Compatibility:
Adobe PDF Reader compatible (Windows & Mac)
Searchability:
PDF format allows for keyword searching of content.
Printability:
All 349 pages are printable with no restrictions.
Archived Format:
May require WinRAR for extraction if archived.
Engine Type:
Liquid-cooled, 4-stroke, SOHC V-twin
Engine Displacement:
695 cc
Bore X Stroke:
72 mm x 84 mm
Fuel Delivery System:
Electronic Fuel Injection (EFI)
Horsepower:
Approximately 45-50 HP (Actual figures may vary based on tune and specific model configuration).
Torque:
Refer to manual for specific torque figures.
Engine Id Code:
Refer to manual for specific engine serial number or code identification.
Cooling Type:
Liquid-cooled
Lubrication Type:
Wet sump
Dry Weight:
Approximately 650 lbs (295 kg) (Varies slightly by configuration)
Curb Weight:
Not explicitly provided, but typically close to dry weight for ATVs.
Towing Capacity:
Refer to manual for specific towing capacity, generally around 1,000-1,500 lbs for this class.
Length:
Approximately 83.5 inches (212 cm)
Width:
Approximately 46.5 inches (118 cm)
Height:
Approximately 48 inches (122 cm)
Wheelbase:
Approximately 50 inches (127 cm)
Front Tire Size:
Typically 25x8-12
Rear Tire Size:
Typically 25x10-12
Wheel Bolt Pattern:
Refer to manual for specific bolt pattern.
Instrumentation:
Digital odometer, trip meter, speedometer, tachometer, fuel gauge, 2WD/4WD indicator, engine hour meter.
4Wd System:
Electronic 2WD/4WD engagement with differential lock capabilities on some models (refer to manual for specific 4WD system type).
Accessory Power:
Typically includes accessory power outlets for charging devices.
Oil Change Interval:
Refer to manual for specific intervals based on usage (typically 100-200 hours or annually).
Transmission Fluid Change:
Refer to manual for specific intervals.
Brake Fluid Change:
Recommended every 2 years or as needed.
Spark Plug Replacement Interval:
Refer to manual for recommended replacement interval.
Air Filter Maintenance:
Recommended cleaning/replacement at specified intervals or more frequently in dusty conditions.
Engine Oil Type:
API SG, SH, SJ, SL, SM rated, SAE 10W-40 or 20W-50 (refer to manual for specific viscosity based on temperature).
Coolant Type:
Ethylene glycol based antifreeze/coolant (e.g., 50/50 mix with distilled water).
Gearcase Oil Type:
Refer to manual for specific gearcase oil viscosity and API rating.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings (common for many ATVs of this era and type).
Engine Related Common Points:
Spark plug fouling, occasional issues with EFI sensor accuracy if not maintained.
Suspension Related Common Points:
Ball joint wear, tie rod end wear due to off-road use.
Lineage:
The Thundercat line has historically represented Arctic Cat's higher-performance, larger-displacement ATV offerings.
Manufacturer:
Arctic Cat is a long-standing American manufacturer known for snowmobiles and ATVs.
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
