Vehicle Type:
All-Terrain Vehicle (ATV)
Model Years Covered:
2002
Specific Models Covered:
Arctic Cat 400 4x4, Arctic Cat 500i 4x4 Automatic, Arctic Cat ATV 250 2X4, Arctic Cat ATV 250 4X4, Arctic Cat ATV 300 2X4, Arctic Cat ATV 300 4X4, Arctic Cat ATV 375 2X4 Automatic, Arctic Cat ATV 375 4X4 Automatic, Arctic Cat ATV 400FIS 2x4, Arctic Cat ATV 400FIS 4x4, Arctic Cat ATV 500 4x4, Arctic Cat ATV 500 4x4 Automatic, Arctic Cat ATV 500 4x4 Automatic TBX, Arctic Cat ATV 500FIS 4x4
Vehicle Segment:
ATV (Utility/Recreational)
Target Audience:
Arctic Cat ATV owners, DIY mechanics, service technicians.
Value Proposition:
Provides essential technical data for maintaining and repairing a wide range of 2002 Arctic Cat ATVs, enabling cost savings and maximizing vehicle lifespan.
Manual Strengths:
Covers all 2002 models, detailed repair procedures, clear diagrams, instant download convenience.
Document Purpose:
Facilitates all service, repairs, overhauls, and adjustments for the covered model years.
Engine:
Complete engine diagnosis, overhaul, rebuild procedures, internal components, cooling system, lubrication system.
Fuel System:
Carburetor/fuel injection systems, fuel pump, fuel lines, fuel tank, cleaning and adjustment.
Transmission Drivetrain:
Manual and automatic transmission service, differential service, driveshaft, CV joints, gear selection.
Suspension Steering:
Front and rear suspension components, shock absorbers, control arms, steering linkage, wheel alignment.
Brakes:
Hydraulic brake system, master cylinder, calipers, brake pads, brake discs, bleeding procedures, parking brake.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (CDI, spark plugs), lighting, wiring diagrams, fuses, switches.
Cooling System:
Radiator, cooling fan, coolant, thermostat, hoses, flush and refill procedures.
Body Frame:
Body panel removal and installation, frame inspection and repair, seat, handlebars, rack systems.
Cooling Fan Operation:
Thermostatically controlled fan operation and troubleshooting.
Maintenance:
Routine maintenance checks, oil changes, filter replacements, lubrication points, spark plug replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, electrical system diagnosis.
Repair:
Step-by-step repair instructions for all major components and systems.
Overhaul:
Complete engine and transmission overhaul procedures.
Adjustment:
Carburetor adjustment, idle speed adjustment, throttle cable adjustment, brake lever adjustment.
Disassembly Reassembly:
Detailed instructions for dismantling and reassembling all vehicle components, aided by exploded views.
Depth Of Information:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Capabilities:
Detailed diagnostic procedures and specifications for identifying and resolving issues.
Rebuild Instructions:
Full engine and transmission rebuild instructions with tolerances and specifications.
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7, etc.)
Image Resolution:
High-resolution for clear diagrams and illustrations.
Text Searchability:
Searchable text for quick information retrieval.
Binding:
N/A (Digital Download)
Paper:
N/A (Digital Download)
Visuals:
Exploded views, diagrams, illustrations, pictures.
Instruction Style:
Step-by-step instructions.
Engine Types Covered:
Various displacements and configurations including 250cc, 300cc, 375cc, 400cc, and 500cc class engines. Both carbureted and fuel-injected variants are addressed.
Hp Torque Details:
While specific HP/Torque figures are not listed in the product description, the manual will contain detailed specifications for each engine variant, including power output, torque curves, and performance-related adjustments.
Fuel Delivery:
Carburetor (e.g., Mikuni, Keihin) and Electronic Fuel Injection (EFI) systems based on the specific model.
Cooling Method:
Liquid-cooled (radiator and fan) for most performance-oriented models, air-cooled variants might be present.
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance.
Transmission Types:
Automatic transmission (CVT - Continuously Variable Transmission) and possibly some manual transmission variants (though less common for this era of Arctic Cat ATVs).
Drivetrain Options:
2WD and 4WD selectable drivetrains.
Gear Reduction:
Manuals will cover low/high range gear selection and reverse gears for automatic transmissions.
Transmission Fluid:
Specific CVT fluid or gear oil recommendations will be detailed in the manual for each model. (e.g., Arctic Cat recommends specific CVT fluid for their transmissions).
Chassis Type:
Steel tube frame construction.
Wheelbase:
Varies by model (e.g., 2002 400 4x4 approx. 50.5 inches).
Dry Weight:
Varies by model (e.g., 2002 400 4x4 approx. 620 lbs).
Curb Weight:
Includes all necessary operating fluids.
Rack Capacity:
Specifications for front and rear rack load capacities will be included, typically around 100 lbs front and 200 lbs rear for utility models.
Safety Standards:
Manual will reference relevant safety guidelines and operational safety practices for ATVs.
Braking System:
Hydraulic disc brakes on all wheels for enhanced stopping power.
Drive Modes:
Selectable 2WD/4WD with differential lock capabilities on some models for traction control.
Lighting:
Headlights and taillights for visibility and signaling.
Operator Safety:
Emphasis on protective gear, safe operating procedures, and terrain awareness.
Dashboard Features:
Digital instrument cluster (speedometer, odometer, trip meter, fuel gauge, 4WD indicator, neutral/reverse indicators, engine temperature warning).
Traction Control:
Mechanical systems like selectable 4WD and potential locking differentials for improved traction.
Diagnostic Ports:
While advanced OBD-II style ports were less common, the manual will detail diagnostic connectors for specific electronic systems (e.g., EFI).
Efi Systems:
For fuel-injected models, the manual covers ECU (Engine Control Unit) functions, sensor diagnostics, and injector testing.
Oil Change Interval:
Typically every 30-50 operating hours or annually, whichever comes first. Manual will provide specific intervals.
Spark Plug Replacement:
Recommended at specified intervals (e.g., 100-200 operating hours) or based on inspection.
Engine Oil Type:
Manual will specify SAE viscosity grade and API classification for engine oil (e.g., SAE 10W-40, API SG or higher).
Coolant Type:
Permanent type antifreeze/coolant, typically a 50/50 mix of ethylene glycol and distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on the specific system.
Gear Oil Differential:
Manual will specify appropriate gear oil for the final drive and differential.
Common Wear Items:
Brake pads, brake discs, tires, suspension bushings, drive belts (CVT) are typical wear items that the manual will guide maintenance for.
Electrical Component Reliability:
Some older models may have potential issues with voltage regulators or stators; the manual provides diagnostic steps.
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Historical Focus:
Long history in snowmobiles and ATVs, known for rugged performance.
2002 Context:
2002 represented a period of expansion and refinement for Arctic Cat's ATV line, introducing or refining models across various displacement classes and features like EFI and IRS (Independent Rear Suspension) on some models.
Manufacturing Location:
Primarily Thief River Falls, Minnesota, USA.
