Engine Systems:
Carburetor, Intake, Cylinder Head, Camshaft, Valve Train, Block, Pistons, Rings, Connecting Rods, Crankshaft, Oil Pump, Oil Pan, Ignition System, Spark Plugs, Spark Plug Wires, Timing, Muffler, Downpipe, Catalytic Converter, Exhaust System, Headers, Fuel Pump, Pushrods, Timing Gear, Crank Pulley, Cylinder Head Gasket, Piston Rings, Main Bearings, Cam Bearings, Timing Chain, Valve Locks, Freeze Plugs, Radiator, Radiator Fan, Oil Radiator, Oil Cooling, Intake Valves, Exhaust Valves, Valve Guides, Valve Springs, Piston Pin Bushings, Ring Sets.
Drivetrain Transmission:
Transmission, Clutch, Flywheel, Clutch Shoe, Clutch Case, Transfer Case, Transfer Plate, Shift Linkage, Shifter Cable.
Chassis Suspension Steering:
Axles, Axle Shafts, CV Boots, Hubs, Bearings, Steering System, Suspension System, Shocks, Struts.
Braking System:
Brakes, Brake Hoses, Brake Pads, Brake Shoes, Rotors, Rotor Replacement, Brake Discs.
Electrical System:
Wiring Harness, Engine Harness, Electrical Pin Connectors, Sensors, Oil Sensor, Pressure Sensor, Oil Pressure Sensor, Volt Meter, Ignition Coil, Alternator, Starter, Battery, Headlight Relay, Starter Relay, Ignition Relay, Courtesy Light, Door Jamb Switch, Wiper Motor, Washer Pump.
Fuel System:
Carburetor Assembly, Diaphragm, Fuel Pump, Fuel Filter, Fuel Pipe, Fuel Tank Cap, Fuel Filler Neck.
Cooling Heating Exhaust:
Radiator, Radiator Fan, Oil Radiator, Coolant Hoses, Fan Shroud, Muffler, Exhaust Gaskets, Headers, Catalytic Converter, Oxygen Sensor.
Body Frame Exterior:
Body Plug, Air Deflector, Air Hose, Muffler, Air Filter Housing, Fan Cover, Filter Cover, Grab Bar, Fender, Bumper, Front Bumper, Rear Bumper, Hood, Hood Hinge, Hood Latch, Doors, Door Panels, Door Handle, Door Lock, Grilles, Front Grille, Emblem, Mud Guards, Mud Flaps, Fuel Door, Windshield, Wiper Blade.
Interior Controls Accessories:
Dashboard, Glovebox, Center Console, Consoles, Organizers, Steering Wheel, Shifter, Pedals, Lug Nuts, Hub Caps, Wheel Covers, Floor Mats, Cargo Liners.
Maintenance Procedures:
Oil Change, Transmission Fluid Change, General Fluid Changes, Air Filter Replacement, Spark Plug Replacement, Tire Rotation, Brake Pad/Shoe Replacement, Battery Replacement, Fuel Filter Replacement, Wiper Blade Replacement.
Repair Procedures:
Engine Rebuild (Internal Components: Pistons, Rings, Rods, Crankshaft, Bearings), Valve Train Adjustment/Replacement, Carburetor Overhaul/Rebuild, Fuel Pump Replacement, Ignition System Diagnosis and Repair, Brake System Repair, Suspension Component Replacement, Drivetrain Component Repair, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement, Cooling System Service.
Troubleshooting:
Diagnostic procedures for common issues across all systems, identification of fault codes, symptom-based troubleshooting guides.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, fluid types, valve clearances, engine specifications, transmission specifications, electrical specifications.
Assembly Disassembly:
Detailed step-by-step instructions for the removal and installation of major components and sub-assemblies.
Depth Of Coverage:
Complete workshop level, covering basic maintenance to full engine and component overhauls, detailed diagnostics, and specifications.
Oil Change Interval:
Refer to manual, typically every 30-60 operating hours or annually.
Air Filter Cleaning Replacement:
Refer to manual, often recommended every 20-40 operating hours or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual, typically every 60-120 operating hours or annually.
Valve Adjustment:
Refer to manual, usually at initial break-in and then periodically (e.g., every 100-200 operating hours).
Engine Oil Specification:
Refer to manual for exact viscosity grade and API service classification (e.g., SAE 10W-40 API SG or higher).
Coolant Specification:
If liquid-cooled, refer to manual for coolant type and mixture ratio (typically an ethylene glycol-based antifreeze).
Brake Fluid Specification:
Refer to manual for DOT specification (e.g., DOT 3 or DOT 4).
Common Atv Wear Items:
CV boots, brake pads/shoes, tires, battery, carburetor adjustments due to fuel variability and sediment, drive belts (if applicable to CVT).
Importance Of Manual:
Adherence to the factory service manual's schedule is crucial for preventing premature wear and ensuring the reliability of the ATV.